101602-7620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016027620 1156028640

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101602-7620 1016027620

ISUZU 1156028640 1156028640

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Buy INJECTION-PUMP ASSEMBLY 101602-7620 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-7620 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8880

3. GOVERNOR 105419-1160

4. SUPPLY PUMP 105220-5031

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-9020

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6311

11. Nozzle and Holder 8-97016-146-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-4361

14. NOZZLE

105015-8690

15. NOZZLE SET

Include in #1:

101402-0882 as _

101602-7620 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-7620 1016027620

ISUZU 1156028640 1156028640

Zexel num

Bosch num

Firm num

Name

101602-7620
101602-7621

1156028640 ISUZU

INJECTION-PUMP ASSEMBLY
6BD1-T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.1

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 75.4 73.9 76.9

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 5.3+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 9.4 8.1 10.7

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=14 N1=1100r/min N2=750r/min
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Speed control lever angle

F:Full speed I:Idle D:Dead point (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=(20deg)+-3deg b=18deg+-1deg c=23deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=46deg+-5deg

0000001501 LEVER

1. Variable lever adjustment (1)Fix lever B in the idle position using the bolts C and D. (2)Temporarily fix lever A in center of long hole. (3)Set the dead point position temporarily and measure the lever angle. (4)After idle adjustment, loosen the full side stopper bolt D. (5)Move lever A in full speed direction. (6)Fix the bolt D at the full speed position. (7)Fix lever A using bolt E. (8)(G) Lock using bolt. (9)Finally, measure the lever angle and set the idle stopper bolt (C) stop position.
----------

----------

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(100deg)

Information:

Overview of Radiator-Equipped Engine's Cooling System
Flow of coolantWater Pump
Removal and Inspection
Removal sequence and points to check on water pump(1) Cooling fan(2) Fan spacer(3) Water pump pulley(4) Fan belt(5) Water bypass hose(6) Water pump assembly Key Points for RemovalRemoval of the water pump pulley and fa belt is possible after loosening slightly both the adjusting bolt (1) and support bolt (2). This allows the alternator to be moved and then the V-belt slackened.
Removing water pump pulley Key Points for InspectionTurn the pump by hand to check the impeller shaft for smooth and quiet rotation. If irregular or noisy rotation is detected, replace them as an assembly.
Inspecting impeller and shaft rotationInstallation
Perform installation by following the removal sequence in reverse: Key Points for Inspection(1) Install the six water pump mounting bolts in their correct locations by referring to the figure on the right for the nominal diameters and lengths from bottom of head.
Correct locations of water pump mounting bolts(2) Use a new gasket when installing the water pump.(3) Adjust the fan belt tension according to the following specification.Unit: mm (in.)
Fan belt tension adjustmentThermostat
Disassembly
Removal sequence and points to check on the thermostat(1) Water hose(2) Water outlet fitting(3) Thermostat(4) Thermostat fitting(5) Thermo switchInspection
Key Points for Removal(1) Operation Test of Thermostat
Put the thermostat in a container of water. Heat the water and record both of the temperatures at which the valve starts to open and at which the valve lift reaches 8 mm (0.3 in.). If the readings do not conform to the specification below, replace the thermostat.
Operation test of thermostat
Carry out this operation with extreme care to avoid burns and prevent fire.
Installation
Except that the instructions shown below are to be followed, perform installation by following the removal sequence in reverse: Key Points for Inspection(1) Thermo Switch
Apply sealant to the threads an tighten to the specified torque.
Installing thermo switch(1) Thermostat
Make sure that the thermostat flange fits correctly into the counterbore in the thermostat fitting.
Installing thermostat