101602-7560 ZEXEL 9 400 614 904 BOSCH INJECTION-PUMP ASSEMBLY 9400614904 1016027560 1156028520

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 904 9400614904

ZEXEL 101602-7560 1016027560

ISUZU 1156028520 1156028520

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Buy INJECTION-PUMP ASSEMBLY 101602-7560 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-7560 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8900

3. GOVERNOR 105419-1120

4. SUPPLY PUMP 105220-4561

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-8820

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5023

11. Nozzle and Holder 1-15300-106-2

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-3201

14. NOZZLE 105015-4630

15. NOZZLE SET

Include in #1:

101602-7560 as INJECTION-PUMP ASSEMBLY

Include in #2:

104748-1270 as _

Cross reference number

BOSCH 9 400 614 904 9400614904

ZEXEL 101602-7560 1016027560

ISUZU 1156028520 1156028520

Zexel num

Bosch num

Firm num

Name

101602-7560

9 400 614 904

1156028520 ISUZU

INJECTION-PUMP ASSEMBLY
6BD1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.9

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 88.2 86.7 89.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.9+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 8 6.7 9.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=8
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12.5deg+-5deg b=33deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=32deg+-5deg b=(55deg)

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(90deg)

Information:

Service Standards
Tightening Torque List
Tightening Torques For Main Fasteners
"Wet" means that the threads of the relevant item should be coated with engine oil before tightening.The items whose torque specifications are marked with asterisks (*) must be tightened using special tools in order that the torque may be controlled precisely.Tightening Torques for Standard Bolts and Nuts
a. The table above applies only to standardized bolts and nuts.b. All torques shown assume use of spring washer together with bolts and nuts.c. All bolts and nuts appearing in this manual should be tightened according to this table unless otherwise indicated.d. Standard bolts and nuts should be tightened in "dry" condition, without lubricating their threads with oil.Tightening Torques for Standard Eye Bolts (for Dry Condition)
Tightening Torques for Standard Union Nuts (for Dry Condition)
Tightening Torques for Taper Screws
Sealant