101602-7501 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016027501 1156028061


 

Information injection-pump assembly

ZEXEL 101602-7501 1016027501
ISUZU 1156028061 1156028061
101602-7501 INJECTION-PUMP ASSEMBLY
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Service parts 101602-7501 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8130
3. GOVERNOR 105419-0910
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-3120
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6471
11. Nozzle and Holder 8-97022-096-1
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-4361
14. NOZZLE 105015-8850
15. NOZZLE SET

Include in #1:

101602-7501 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101602-7501 1016027501
ISUZU 1156028061 1156028061


Zexel num
Bosch num
Firm num
Name
101602-7501 
101602-7502 
 
1156028061  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   49.3 48.3 50.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.1+-0. 5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   58.6 54.6 62.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-7501
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
K=16 N1=1200r/min N2=400r/min
----------

Speed control lever angle

Test data 101602-7501
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=120deg+-5deg

Stop lever angle

Test data 101602-7501
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-7501
(1)Pump vertical direction (2)Position of gear mark 'C' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)




Information:

In this manual, specifications, service standards, adjustment procedures, disassembly procedures, inspection procedures, and reassembly procedures for the engine are shown in groups. The contents of each group are listed in the index and at the beginning of that group.For instructions on operation and periodic inspection, refer to the operation manual. For instructions on ordering replacement parts, refer to the parts catalog. For information on the engine's structure and function, refer to relevant training material.1. Items Shown in This Manual(1) Parts mentioned in the text and shown in the exploded views are numbered in their disassembly sequences.(2) Inspections to be performed during disassembly are shown in in the exploded views.(3) Service standards for inspection and repair operations are indicated at relevant places in the text and in a table in Group 2.(4) The sequences in which parts should be reassembled during reassembly operations are shown under reassembly drawings in this manner: .(5) The symbols and headings shown below are used in this manual to highlight particularly important and safety-critical instructions.
Indicates a condition that will cause death or serious injury if incorrect action is taken.
Indicates a condition that may cause death or serious injury if incorrect action is taken.
Indicates a condition that will cause engine damage or slight or moderate injury if incorrect action is taken.
Indicates a supplementary explanation or other important point.(6) With regard to tightening torques, points to which engine oil must be applied are labeled "Wet". Where there is no such indication, parts should be tightened in a dry condition.2. TerminologyTerms used in this manual are defined as follows:(1) Front and RearThe term "front" refers to the fan side of the engine, and the term "rear" applies to the flywheel side.(2) Left and RightThe terms "left" and "right" apply to the sides of the engine as seen from the flywheel.(3) Service Standards* Standard ValueThis term indicates a designed nominal dimension, the designed dimension of a single part, the standard clearance between two parts after assembly, or a standard performance value for an assembly.* LimitThis term indicates a value beyond which a part is no longer useable in terms of performance and strength and must be repaired or replaced.

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Group cross 101602-7501 ZEXEL

Isuzu 

F 019 Z10 595 
1156028060 
INJECTION-PUMP ASSEMBLY
6BB1
101602-7501  

101602-7502 
 
1156028061 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 614 900 
1156028062 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156028080 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 614 901 
1156028081 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156028070 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 902 
1156028071 
INJECTION-PUMP ASSEMBLY
6BD1
F 019 Z10 357 
1156026870 
INJECTION-PUMP ASSEMBLY
6BG1-T
F 019 Z10 358 
1156026871 
INJECTION-PUMP ASSEMBLY
6BG1-T
F 019 Z10 359 
1156026872 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 614 903 
1156026873 
INJECTION-PUMP ASSEMBLY
6BG1-T
 
1156028140 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156028590 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156028591 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 610 585 
1156028592 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 904 
1156028520 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 905 
1156028530 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 611 432 
1156028540 
INJECTION-PUMP ASSEMBLY
6BD1
9 400 614 906 
1156028560 
INJECTION-PUMP ASSEMBLY
6BD1
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