101602-7260 ZEXEL 9 400 614 887 BOSCH INJECTION-PUMP ASSEMBLY 9400614887 1016027260 1156025630

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 887 9400614887

ZEXEL 101602-7260 1016027260

ISUZU 1156025630 1156025630

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Buy INJECTION-PUMP ASSEMBLY 101602-7260 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-7260 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8450

3. GOVERNOR 105419-0190

4. SUPPLY PUMP 105220-7260

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-5620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5421

11. Nozzle and Holder 1-15300-199-2

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105030-3391

14. NOZZLE 105015-7070

15. NOZZLE SET

Include in #1:

101602-7260 as INJECTION-PUMP ASSEMBLY

Include in #2:

104741-1131 as _

Cross reference number

BOSCH 9 400 614 887 9400614887

ZEXEL 101602-7260 1016027260

ISUZU 1156025630 1156025630

Zexel num

Bosch num

Firm num

Name

101602-7260

9 400 614 887

1156025630 ISUZU

INJECTION-PUMP ASSEMBLY
6BD1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.6

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 56.4 55.4 57.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 7.8+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 9.4 8.1 10.7

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Main spring setting
----------
K=10 RAL=12+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=20deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(90deg)

Information:

(1) Tension of brush spring ... 80 to 90 oz.(2.27 to 2.55 kg)(2) Torque for bolts ... 8 lb. ft.(1.11 mkg)(3) Torque for terminal nuts ... 20 to 25 lb. ft.(2.8 to 3.5 mkg)(4) Clearance for the pinion ... .020 to .050 in.(0.51 to 1.27 mm)2P6162 24V (Prestolite Number MES 6301 K) 3P110 24V (Prestolite Number MFY 6401 I)
Rotation is clockwise when seen from drive end.Minimum speed with no load ... 5000 rpmCurrent consumption (draw) with no load: Maximum at 20 V ... 77 A(1) Tension of brush spring ... 80 to 90 oz.(2.27 to 2.55 kg)(2) Torque for housing bolts ... 8 lb. ft.(1.11 mkg)(3) Torque for terminal nuts ... 20 to 25 lb. ft.(2.8 to 3.5 mkg)(4) Clearance between pinion and housing (pinion clearance) ... .020 to .050 in.(0.51 to 1.27 mm)2P2502 24V (Delco-Remy Number 1113393)
Rotation is clockwise when seen from drive end. Minimum speed with no load ... 5500 rpmMaximum speed with no load ... 7500 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 20 V ... 92.5 AMaximum with solenoid at 20 V ... 120.1 AClearance between pinion and housing (pinion clearance) ... .36 in.(9.1 mm) (1) Tension of brush spring* ... 36 to 40 oz.(1.01 to 1.14 kg)(2) Torque for terminal nuts ... 20 to 25 lb. ft.(2.8 to 3.5 mkg) ... 80 oz.(2.27 kg)*Minimum for leaf springs 4N3182 24V (Delco-Remy Number 1114711)
Rotation is clockwise when seen from drive end.Minimum speed with no load ... 5500 rpmMaximum speed with no load ... 7500 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 20V ... 108.5 AMaximum with solenoid at 20V ... 135.1 AClearance between pinion and housing (pinion clearance) ... .36 in.(9.1 mm) (1) Tension of brush spring ... 80 oz.(2.26 kg)(2) Torque for screws holding nose housing to lever housing ... 13 to 17 lb. ft.(1.8 to 2.4 mkg)(3) Torque for terminal nuts ... 20 to 25 lb. ft.(2.8 to 3.5 mkg)