101602-7100 ZEXEL 9 400 614 877 BOSCH INJECTION-PUMP ASSEMBLY 9400614877 1016027100 1156023900


 

Information injection-pump assembly

BOSCH 9 400 614 877 9400614877
ZEXEL 101602-7100 1016027100
ISUZU 1156023900 1156023900
101602-7100 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101602-7100 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-7100 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8990
3. GOVERNOR 105410-9580
4. SUPPLY PUMP 105220-7260
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-6420
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5053
11. Nozzle and Holder 1-15300-105-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-3201
14. NOZZLE 105015-4190
15. NOZZLE SET

Include in #1:

101602-7100 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 877 9400614877
ZEXEL 101602-7100 1016027100
ISUZU 1156023900 1156023900


Zexel num
Bosch num
Firm num
Name
101602-7100 
9 400 614 877 
1156023900  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   75.2 73.7 76.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.9+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9.8 8.5 11.1
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-7100
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=13 N1=1100r/min N2=850r/min
----------

Speed control lever angle

Test data 101602-7100
F:Full speed I:Idle D:Dead point (1)Stopper bolt setting
----------

----------
a=17deg+-1deg b=20deg+-3deg c=19deg+-5deg

Stop lever angle

Test data 101602-7100
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=2.5deg+-5deg b=46deg+-5deg

0000001501 LEVER

Test data 101602-7100
1. Variable lever adjustment (1)Fix lever (B) in the idle position using bolts (C) and (D). (2)Temporarily fix the lever (A) in the center of the elongated hole. (3)Set the dead point position temporarily and measure the lever angle. (4)Fix the lever (A) at the idle lever angle position using the bolt (E). (5)Lock using bolt (G). (6)After completing idle adjustment, loosen the full side stopper bolt (D). (7)Move the lever (A) in the full speed direction. (8)Fix bolt (D) at full speed position. (9)Finally, measure the lever angle and set the idle stopper bolt (C) stop position.
----------

----------

Timing setting

Test data 101602-7100
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(100deg)




Information:


ACTION REQUIRED
If your engine is experiencing a lack of power and/or black smoke emissions, complete the following action:
- Replace the six fuel injectors at the time of repair
Refer to KENR8106, Disassembly and Assembly, for removal/install procedure of the fuel injector groups.
It is recommended that REBE8794 be performed at the same time as REBE8786.
Refer to REHS7468, Special Instruction, "Procedure to Replace Fuel Filters in Certain 320D and 323D Excavators and Mobile Hydraulic Power Units", for the Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-3500 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
3501-6000 hrs,
25-48 mo 33.0% 33.0% 25.0% 33.0% 25.0% 34.0%
This is a 4.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-3500 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
3501-6000 hrs,
25-48 mo 33.0% 33.0% 25.0% 33.0% 25.0% 34.0%
This is a 4.0-hour job for Group 2
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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Group cross 101602-7100 ZEXEL

Isuzu 

101602-7100  
9 400 614 877 
1156023900 
INJECTION-PUMP ASSEMBLY
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1156023560 
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6BD1
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6BD1
 
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6SA1-T
9 400 614 879 
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6SA1-T
F 019 Z10 172 
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6BG1
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6BG1-T
F 019 Z10 173 
1156024900 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 614 881 
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6SA1-T
 
1156024600 
INJECTION-PUMP ASSEMBLY
6BG1
9 400 614 882 
1156024601 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156024610 
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6BG1-T
9 400 611 510 
1156024611 
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6BG1-T
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