101602-7040 ZEXEL 9 400 610 173 BOSCH INJECTION-PUMP ASSEMBLY 9400610173 1016027040 1156023770


 

Information injection-pump assembly

BOSCH 9 400 610 173 9400610173
ZEXEL 101602-7040 1016027040
ISUZU 1156023770 1156023770
101602-7040 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101602-7040 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-7040 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4200
3. GOVERNOR 105410-8331
4. SUPPLY PUMP 105220-4781
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-3230
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5762
11. Nozzle and Holder 1-15300-120-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3862
14. NOZZLE 105015-4190
15. NOZZLE SET

Include in #1:

101602-7040 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 173 9400610173
ZEXEL 101602-7040 1016027040
ISUZU 1156023770 1156023770


Zexel num
Bosch num
Firm num
Name
101602-7040 
9 400 610 173 
1156023770  ISUZU
INJECTION-PUMP ASSEMBLY
6BD1-TLE- K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   75.5 74 77
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.6+-0.5
Pump speed r/min   370 370 370
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-7040
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=15
----------

Speed control lever angle

Test data 101602-7040
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(10deg)+-5deg b=(22deg)+-5deg

Stop lever angle

Test data 101602-7040
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-7040
(1)Pump vertical direction (2)Position of flywheel's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Information:


Information Release Memo REM04-24
Reman
August 2004 CATERPILLAR? REMANUFACTURED FUEL INJECTOR PRODUCT LINE EXPANDED
Announcement
The Caterpillar Remanufactured Products Group announces expansion of remanufactured product line to include coverage for the following applications:
C18 Engines
C15 Industrial Engines
Generator Sets (GS282)
PM200 & PM-565C Cold Planer-Track Type
770 & 772 Off Highway Trucks
24H Motor Grader
657G Wheel Tractor Scraper
AD55 & AD45B Underground Articulated Truck Coverage
The addition of this injector provides dealers with an additional repair option to support the applications listed in the table. Please consult your NPR or Reman Cross Reference for exact model coverage.
New Part Number Reman Part Number Description Applications
253-0618 10R-2772 Injector Gp-Fuel C18, C15, PM-200, PM-565, 770, 772, 24H, 657G, AD55, AD45B Features and Benefits
Cat? Remanufactured Fuel Injector Groups offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors by providing immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar parts distribution system
Customer access regardless of location
Backed by Cat warranty
Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Fuel Injector Groups is simple, visual, and requires no special tools. Full core credit is issued when the core is complete, fully assembled, the housing is not cracked or broken and has an acceptable part number. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040) and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888)88-REMAN or use our E-mail address--REMAN_Help.
PELJ0400 CATERPILLAR? ?2004 Caterpillar

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