Information injection-pump assembly
BOSCH
9 400 614 857
9400614857
ZEXEL
101602-4910
1016024910
ISUZU
1156022171
1156022171
Rating:
Service parts 101602-4910 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
8.
_
9.
_
11.
Nozzle and Holder
1-15300-104-0
12.
Open Pre:MPa(Kqf/cm2)
18.1(185)
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 857
9400614857
ZEXEL
101602-4910
1016024910
ISUZU
1156022171
1156022171
Zexel num
Bosch num
Firm num
Name
101602-4910
9 400 614 857
1156022171 ISUZU
INJECTION-PUMP ASSEMBLY
6SA1 K 14BE INJECTION PUMP ASSY PE6A PE
6SA1 K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-4920
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.5
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
64.2
63.2
65.2
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.8+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
11
9
13
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT not operating.
(3)Set idle sub-spring
(4)Main spring setting
(5)Rack difference between N = N1 and N = N2
----------
K=8 N1=800r/min N2=550r/min
----------
----------
K=8 N1=800r/min N2=550r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(4deg)+-5deg b=(15deg)+-5deg
----------
----------
a=(4deg)+-5deg b=(15deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=22deg
----------
a=(40deg)
----------
aa=22deg
----------
a=(40deg)
Information:
Use of the convenient tip (measure) and pour container allows accurate dilution in all sizes of equipment. 1 ounce of Caterpillar Diesel Fuel Conditioner treats 11 gallons of diesel fuel (one 32-ounce container will treat 350 gallons of diesel fuel).
The conditioner comes in a case of six 32-ounce containers.
As sulfur restrictions become more stringent, Caterpillar
?
Diesel Fuel Conditioner will help compensate for reduced lubricity found in some low sulfur diesel fuels. It will also improve combustion, fuel storage stability, and fuel system life.
Gary Coker
Product Support Division
Product Support
(309)578-8249
Coker_Gary_D
PELJ0525 CATERPILLAR? ?2005 Caterpillar
Have questions with 101602-4910?
Group cross 101602-4910 ZEXEL
Isuzu
101602-4910
9 400 614 857
1156022171
INJECTION-PUMP ASSEMBLY
6SA1
6SA1