101602-4172 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016024172 1156016451


 

Information injection-pump assembly

ZEXEL 101602-4172 1016024172
ISUZU 1156016451 1156016451
101602-4172 INJECTION-PUMP ASSEMBLY
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Service parts 101602-4172 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8450
3. GOVERNOR 105410-7531
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-3921
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4372
11. Nozzle and Holder 5-15300-103-2
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105030-3391
14. NOZZLE 105015-3930
15. NOZZLE SET

Include in #1:

101602-4172 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-4172 1016024172
ISUZU 1156016451 1156016451


Zexel num
Bosch num
Firm num
Name
101602-4172 
101602-4173 
 
1156016451  ISUZU
INJECTION-PUMP ASSEMBLY
6BB1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.7
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   50.6 49.6 51.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   7.5 6.2 8.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101602-4172
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
K=8 N1=1050r/min N2=600r/min
----------

Speed control lever angle

Test data 101602-4172
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=19deg+-5deg

Stop lever angle

Test data 101602-4172
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

Test data 101602-4172
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)




Information:


Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The new and former parts and listed in Table 1.
Table 1
Qty New Part Number Part Name Former Part Number
2 303-1968 Gasket 303-1968
4 346-0335 Band Clamp 346-0335
4 536-5400(1) Plate N/A
2 549-2046(2) Clean Emissions Module Ar 536-3638
536-3639
(1) The 536-5400 Plates are used to rework the 536-3638 Catalytic Converter Gp (Left-Hand) and the 536-3639 Catalytic Converter Gp (Right-Hand).
(2) The new 549-2046 Clean Emissions Module Ar is universal and can be installed on both sides of the engine.Inspect the 536-3638 Catalytic Converter Gp (Left-Hand) and the 536-3639 Catalytic Converter Gp (Right-Hand) for cracks before replacing the DOCs. If no cracks are present during inspection, the two 536-5400 Plates can be welded to the top of each DOC for support. Refer to special instruction for the complete list of parts and rework instructions.Note: If the 536-3638 Catalytic Converter Gp (Left-Hand) and the 536-3639 Catalytic Converter Gp (Right-Hand) are reworked, install the DOCs back into the original position. The DOCs are not interchangeable.The special instruction is available through the normal literature distribution system. The publication can also be found on the Caterpillar Service Information System (SIS).

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Group cross 101602-4172 ZEXEL

Isuzu 

 
1156014402 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156014453 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156014342 
INJECTION-PUMP ASSEMBLY
6BF1
9 400 614 830 
1156015592 
INJECTION-PUMP ASSEMBLY
6BD1T
 
1156015710 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156015522 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156015601 
INJECTION-PUMP ASSEMBLY
6BD1T
9 400 614 831 
1156015602 
INJECTION-PUMP ASSEMBLY
6BD1-T
 
 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156016450 
INJECTION-PUMP ASSEMBLY
6BB1
101602-4172  

101602-4173 
 
1156016451 
INJECTION-PUMP ASSEMBLY
6BB1
9 400 614 832 
1156016452 
INJECTION-PUMP ASSEMBLY
6BB1
 
1156016590 
INJECTION-PUMP ASSEMBLY
6BD1
 
1156016591 
INJECTION-PUMP ASSEMBLY
6BD1
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