101602-4120 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016024120 1156014342

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101602-4120 1016024120

ISUZU 1156014342 1156014342

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Buy INJECTION-PUMP ASSEMBLY 101602-4120 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-4120 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8450

3. GOVERNOR 105410-5440

4. SUPPLY PUMP 105220-4561

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-3921

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4823

11. Nozzle and Holder 1-15300-104-2

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-3201

14. NOZZLE

105015-4130

15. NOZZLE SET

Include in #1:

101402-7130 as _

101602-4120 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-4120 1016024120

ISUZU 1156014342 1156014342

Zexel num

Bosch num

Firm num

Name

101602-4120

1156014342 ISUZU

INJECTION-PUMP ASSEMBLY
6BF1 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.8

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 61.7 60.7 62.7

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.4+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 8 6.7 9.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring (4)Rack difference between N = N1 and N = N2
----------
K=8 N1=1050r/min N2=800r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=18deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)

Information:

Tooling, Test, and Bulk Ground Fill Support Equipment
Diesel Exhaust Fluid (DEF)
Two container sizes of DEF are available through the Cat® dealers in North America. DEF must meet ISO 22241-1 specifications.
Table 1
Tool Part Number Description
350-8733 Diesel Exhaust Fluid 9.5 L (2.5 US gal) bottle
350-8734 Diesel Exhaust Fluid 1378 L (364 US gal) tote
443-0955 Removal Tool DEF filter removal tool Dispensing Equipment
Three different dispensing kits are offered to protect DEF quality. Optional flow meter and coupler are also available.
Table 2
Tool Part Number Description
422-1185 Pump Adapter (DEF DISPENSER) 12 V dispenser unit
423-7843 Pump Adapter (DEF DISPENSER) 110 V dispenser unit
423-7844 Pump Adapter (DEF DISPENSER) 230 V dispenser unit with"smart start"tote base
423-7795 Flow Meter In line DEF flow meter
423-7799 Coupler MicroMatic coupler Dispenser Unit Repair Parts
Table 3
Tool Part Number Description
436-6643 Repair Kit 12 V dispenser unit
436-6646 Diesel Exhaust Fluid Pump 12 V repair group
436-6642 Hose 20'/4'
436-6644 Swivel
436-6645 Repair Kit 1/2 hp pump
436-6647 Nozzle (DIESEL EXHAUST FLUID) Dispensing nozzle Storage and Transportation
Preventing DEF contamination does not stop at the pump. Protect your DEF supply with climate-specific enclosures and transportation tanks.
Table 4
Part Number Description
435-8671 Dispenser Warm-weather enclosure
435-8672 Dispenser Cold-weather enclosure
460-4077 Tank 121 L (32 US gal)
460-4078 Tank 269 L (71 US gal) Fast Fill Vehicle Interface
Illustration 1 g06516654
584-9979 Nozzle As
Table 5
584-9979 Nozzle As
Repair parts for 584-9979 Nozzle As
- 587-3371 Rear Cap
- 587-3372 Handle
- 587-3373 Hose (3/4")
- 587-3374 O-Ring Seal
- 587-3375 Handle (optional)
459-9296 Receiver As (Permanently mounted on vehicle)
For heated DEF hose repair connectors, kits, and instructions , refer to Service Magazine, M0103829, "Repair Kits for Quick Connect Diesel Exhaust Fluid (DEF) Line Fittings Are Now Available for Certain Cat® Machine Engines". Testing Equipment
Test your DEF supply and DEF injector with DEF-specific testing equipment. Complete kits or individual testing components are available for your needs.
Table 6
441-0451 Tool Gp (includes hard case, foam insert, and hardware)
- 441-0454 Container
- 443-7055 Test Kit
- 398-4985 Probe
- 398-4987 Probe
- 398-5080 Lead
- 398-5081 Lead
- 398-5083 Plug
450-1515 Tool Gp (DIESEL EXHAUST FLUID) (includes hard case, foam insert, and hardware)
- 441-0454 Container
- 398-4985 Probe
- 398-4987 Probe
- 398-5080 Lead
- 398-5081 Lead
- 398-5083 Plug
441-0454 Container
443-7055 Test Kit
431-7087 Tool Gp (REFRACTOMETER (DEF))
360-0774 Refractometer
372-5260 Test Lead Tool Group
576-6134 Test Strip