101602-3982 ZEXEL 9 400 610 209 BOSCH INJECTION-PUMP ASSEMBLY 9400610209 1016023982 6137721321

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 209 9400610209

ZEXEL 101602-3982 1016023982

KOMATSU 6137721321 6137721321

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Buy INJECTION-PUMP ASSEMBLY 101602-3982 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-3982 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-2470

3. GOVERNOR 105410-7630

4. SUPPLY PUMP 105210-4560

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0371

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5430

11. Nozzle and Holder 6137-12-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE

105015-5020

15. NOZZLE SET

Include in #1:

101402-7040 as _

101602-3982 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 209 9400610209

ZEXEL 101602-3982 1016023982

KOMATSU 6137721321 6137721321

Zexel num

Bosch num

Firm num

Name

101602-3982

9 400 610 209

6137721321 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D105 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 54.5 53.5 55.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 7 6 8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=7 N1=1050r/min N2=800r/min N3=1050r/min N4=300r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=6deg+-5deg b=28deg+-5deg c=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The improvement has been made to the 456-3493 Fuel Injector Gp, 456-3509 Fuel Injector Gp, and 460-8213 Fuel Injector Gp.This change is effective for the engine serial numbers listed in Table 1.
Table 1
Part Number Effective Serial Number
456-3493 S/N:MYE13870-UP
456-3509 S/N:SYE33275-UP
460-8213 S/N:WYE2009-UP