101602-3101 ZEXEL 9 400 610 202 BOSCH INJECTION-PUMP ASSEMBLY 9400610202 1016023101 6136711610

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 202 9400610202

ZEXEL 101602-3101 1016023101

KOMATSU 6136711610 6136711610

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Buy INJECTION-PUMP ASSEMBLY 101602-3101 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-3101 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-0870

3. GOVERNOR 105410-4580

4. SUPPLY PUMP 105210-4231

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0330

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5430

11. Nozzle and Holder 6137-12-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE

105015-5020

15. NOZZLE SET

Include in #1:

101401-7090 as _

101602-3101 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 202 9400610202

ZEXEL 101602-3101 1016023101

KOMATSU 6136711610 6136711610

Zexel num

Bosch num

Firm num

Name

101602-3101

9 400 610 202

6136711610 KOMATSU

INJECTION-PUMP ASSEMBLY
6D105 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.7

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 67.8 66.8 68.8

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.7

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 58.4 56.4 60.4

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.4+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 12.2 10.4 14

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=8 L1=4.6-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)Set speed at bb (setting at shipping). (3)(at shipping)
----------
aa=750r/min bb=900r/min
----------
a=3deg+-5deg b=33deg+-5deg c=13deg+-5deg d=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(27deg) b=(53deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Table 1
Existing Part Number New Part Number Description
459-7216 471-6029 DEF Injector & Mounting Gp
540-0883 554-8955 24V DEF Pump Software
481-5823 554-8956 12V DEF Pump Software Refer to Disassembly and Assembly, DEF Injector and Mounting - Remove and Install for the correct procedure to install the new DEF injector.Refer to Troubleshooting, ECM Software - Install for the correct procedure to install the new software.