101602-3080 ZEXEL 9 400 614 807 BOSCH INJECTION-PUMP ASSEMBLY 9400614807 1016023080 6137711202


 

Information injection-pump assembly

BOSCH 9 400 614 807 9400614807
ZEXEL 101602-3080 1016023080
KOMATSU 6137711202 6137711202
101602-3080 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101602-3080 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-3080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-0870
3. GOVERNOR 105410-3870
4. SUPPLY PUMP 105210-4231
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0330
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5430
11. Nozzle and Holder 6137-12-3100
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5020
15. NOZZLE SET

Include in #1:

101602-3080 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 807 9400614807
ZEXEL 101602-3080 1016023080
KOMATSU 6137711202 6137711202


Zexel num
Bosch num
Firm num
Name
101602-3080 
9 400 614 807 
6137711202  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   88 87 89
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   15.5 13.7 17.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-3080
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Torque control does not operate.
----------
K=6
----------

Speed control lever angle

Test data 101602-3080
F:Full speed I:Idle S:Stop
----------

----------
a=0deg+-3deg b=44deg+-5deg c=34deg+-5deg

Stop lever angle

Test data 101602-3080
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg




Information:

Caterpillar Warranty Coverage
Caterpillar warrants the DPF according to the time periods, whichever comes first. Refer to table
Table 1
Engine Type     Engine Size     Minimum Warranty Period    
Off Road (1)     Under 25 hp, and for constant speed engines rated under 50 hp with rated speeds greater than or equal to 3,000 RPM     3 years or 1,600 hours    
At or above 25 hp and under 50 hp 4 years or 2,600 hours    
At or above 50 hp 5 years or 4,200 hours    
( 1 ) Includes portable engines, stationary, marine, locomotives, TRU, and APU.If any emission-related part of your diesel emission control system is defective in design, materials, workmanship, or operation of the diesel emission control system thus causing the diesel emission control system to fail to conform to the emission control performance level the diesel emission control system was verified to, or to the requirements in the "California Code of Regulations Title 13 Sections 2700 to 2706 and 2710", within the warranty period, as defined above, Caterpillar will repair or replace the diesel emission control system, including parts and labor.In addition, Caterpillar will replace or repair the engine components to the condition prior to the failure, including parts and labor, for damage to the engine proximately caused by the verified diesel emission control strategy. This warranty also includes those relevant diagnostic expenses in the case in which a warranty claim is valid. Caterpillar may, instead pay the fair market value of the engine prior to the time the failure occurs.Owner Warranty Responsibility
As the (vehicle, engine, equipment) owner, you are responsible for performing the required maintenance described in your owners manual. Caterpillar recommends that you retain all maintenance records and receipts for maintenance expenses for your vehicle, engine, or equipment, and diesel emission control system. If you do not keep your receipts or fail to perform all scheduled maintenance, Caterpillar may have grounds to deny warranty coverage. You are responsible for presenting your vehicle, equipment, or engine, and diesel emission control system to a (applicant name) dealer as soon as a problem is detected. The warranty repair or replacement should be completed in a reasonable amount of time, not to exceed 30 days. If a replacement is needed, this process may be extended to 90 days should a replacement not be available, but must be performed as soon as a replacement becomes available.If you have questions regarding your warranty rights and responsibilities, contact (Insert chosen applicant contact) at:California Air Resources Board
9528 Telstar Avenue
El Monte, CA 91731
helpline@arb.ca.gov.
1-877-CAT-0909800-363-7664Refer to Special Instruction, REHS9213, "Caterpillar Post Installation Compatibility Assessment for Stationary Engines" and Special Instructions, REHS9214, "Post Installation Compatibility Assessment for NEW Stationary Engines".Register warranty per Caterpillar form Special Instruction, REHS5097, "Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}"Maintain all records of installation, pictures, warranty claims, and PICA Form. Provide training for all operation and maintenance.

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Group cross 101602-3080 ZEXEL

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