Information injection-pump assembly
BOSCH
9 400 614 807
9400614807
ZEXEL
101602-3080
1016023080
KOMATSU
6137711202
6137711202
Rating:
Service parts 101602-3080 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
6137-12-3100
12.
Open Pre:MPa(Kqf/cm2)
22.1{225}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 807
9400614807
ZEXEL
101602-3080
1016023080
KOMATSU
6137711202
6137711202
Zexel num
Bosch num
Firm num
Name
101602-3080
9 400 614 807
6137711202 KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 * K
S6D105 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.3
3.25
3.35
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.5
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
88
87
89
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
8+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
15.5
13.7
17.3
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Torque control does not operate.
----------
K=6
----------
----------
K=6
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=0deg+-3deg b=44deg+-5deg c=34deg+-5deg
----------
----------
a=0deg+-3deg b=44deg+-5deg c=34deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=27deg+-5deg b=53deg+-5deg
----------
----------
a=27deg+-5deg b=53deg+-5deg
Information:
Caterpillar Warranty Coverage
Caterpillar warrants the DPF according to the time periods, whichever comes first. Refer to table
Table 1
Engine Type     Engine Size     Minimum Warranty Period    
Off Road (1)     Under 25 hp, and for constant speed engines rated under 50 hp with rated speeds greater than or equal to 3,000 RPM     3 years or 1,600 hours    
At or above 25 hp and under 50 hp 4 years or 2,600 hours    
At or above 50 hp 5 years or 4,200 hours    
( 1 ) Includes portable engines, stationary, marine, locomotives, TRU, and APU.If any emission-related part of your diesel emission control system is defective in design, materials, workmanship, or operation of the diesel emission control system thus causing the diesel emission control system to fail to conform to the emission control performance level the diesel emission control system was verified to, or to the requirements in the "California Code of Regulations Title 13 Sections 2700 to 2706 and 2710", within the warranty period, as defined above, Caterpillar will repair or replace the diesel emission control system, including parts and labor.In addition, Caterpillar will replace or repair the engine components to the condition prior to the failure, including parts and labor, for damage to the engine proximately caused by the verified diesel emission control strategy. This warranty also includes those relevant diagnostic expenses in the case in which a warranty claim is valid. Caterpillar may, instead pay the fair market value of the engine prior to the time the failure occurs.Owner Warranty Responsibility
As the (vehicle, engine, equipment) owner, you are responsible for performing the required maintenance described in your owners manual. Caterpillar recommends that you retain all maintenance records and receipts for maintenance expenses for your vehicle, engine, or equipment, and diesel emission control system. If you do not keep your receipts or fail to perform all scheduled maintenance, Caterpillar may have grounds to deny warranty coverage. You are responsible for presenting your vehicle, equipment, or engine, and diesel emission control system to a (applicant name) dealer as soon as a problem is detected. The warranty repair or replacement should be completed in a reasonable amount of time, not to exceed 30 days. If a replacement is needed, this process may be extended to 90 days should a replacement not be available, but must be performed as soon as a replacement becomes available.If you have questions regarding your warranty rights and responsibilities, contact (Insert chosen applicant contact) at:California Air Resources Board
9528 Telstar Avenue
El Monte, CA 91731
helpline@arb.ca.gov.
1-877-CAT-0909800-363-7664Refer to Special Instruction, REHS9213, "Caterpillar Post Installation Compatibility Assessment for Stationary Engines" and Special Instructions, REHS9214, "Post Installation Compatibility Assessment for NEW Stationary Engines".Register warranty per Caterpillar form Special Instruction, REHS5097, "Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}"Maintain all records of installation, pictures, warranty claims, and PICA Form. Provide training for all operation and maintenance.
Caterpillar warrants the DPF according to the time periods, whichever comes first. Refer to table
Table 1
Engine Type     Engine Size     Minimum Warranty Period    
Off Road (1)     Under 25 hp, and for constant speed engines rated under 50 hp with rated speeds greater than or equal to 3,000 RPM     3 years or 1,600 hours    
At or above 25 hp and under 50 hp 4 years or 2,600 hours    
At or above 50 hp 5 years or 4,200 hours    
( 1 ) Includes portable engines, stationary, marine, locomotives, TRU, and APU.If any emission-related part of your diesel emission control system is defective in design, materials, workmanship, or operation of the diesel emission control system thus causing the diesel emission control system to fail to conform to the emission control performance level the diesel emission control system was verified to, or to the requirements in the "California Code of Regulations Title 13 Sections 2700 to 2706 and 2710", within the warranty period, as defined above, Caterpillar will repair or replace the diesel emission control system, including parts and labor.In addition, Caterpillar will replace or repair the engine components to the condition prior to the failure, including parts and labor, for damage to the engine proximately caused by the verified diesel emission control strategy. This warranty also includes those relevant diagnostic expenses in the case in which a warranty claim is valid. Caterpillar may, instead pay the fair market value of the engine prior to the time the failure occurs.Owner Warranty Responsibility
As the (vehicle, engine, equipment) owner, you are responsible for performing the required maintenance described in your owners manual. Caterpillar recommends that you retain all maintenance records and receipts for maintenance expenses for your vehicle, engine, or equipment, and diesel emission control system. If you do not keep your receipts or fail to perform all scheduled maintenance, Caterpillar may have grounds to deny warranty coverage. You are responsible for presenting your vehicle, equipment, or engine, and diesel emission control system to a (applicant name) dealer as soon as a problem is detected. The warranty repair or replacement should be completed in a reasonable amount of time, not to exceed 30 days. If a replacement is needed, this process may be extended to 90 days should a replacement not be available, but must be performed as soon as a replacement becomes available.If you have questions regarding your warranty rights and responsibilities, contact (Insert chosen applicant contact) at:California Air Resources Board
9528 Telstar Avenue
El Monte, CA 91731
helpline@arb.ca.gov.
1-877-CAT-0909800-363-7664Refer to Special Instruction, REHS9213, "Caterpillar Post Installation Compatibility Assessment for Stationary Engines" and Special Instructions, REHS9214, "Post Installation Compatibility Assessment for NEW Stationary Engines".Register warranty per Caterpillar form Special Instruction, REHS5097, "Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}"Maintain all records of installation, pictures, warranty claims, and PICA Form. Provide training for all operation and maintenance.
Have questions with 101602-3080?
Group cross 101602-3080 ZEXEL
Komatsu
101602-3080
9 400 614 807
6137711202
INJECTION-PUMP ASSEMBLY
S6D105
S6D105