101602-2861 ZEXEL 9 400 610 578 BOSCH INJECTION-PUMP ASSEMBLY 9400610578 1016022861 220204841a


 

Information injection-pump assembly

BOSCH 9 400 610 578 9400610578
ZEXEL 101602-2861 1016022861
HINO 220204841A 220204841a
101602-2861 INJECTION-PUMP ASSEMBLY
Rating:
46
Buy INJECTION-PUMP ASSEMBLY 101602-2861 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-2861 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5501
3. GOVERNOR 105401-0881
4. SUPPLY PUMP 105210-5550
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0790
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6280
11. Nozzle and Holder 23600-2133A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4300
14. NOZZLE 105015-8590
15. NOZZLE SET

Include in #1:

101602-2861 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 578 9400610578
ZEXEL 101602-2861 1016022861
HINO 220204841A 220204841a


Zexel num
Bosch num
Firm num
Name
101602-2861 
101602-2862 
9 400 610 578 
220204841A  HINO
INJECTION-PUMP ASSEMBLY
H07C-TD K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   116.5 115 118
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Boost pressure kPa   137 137
Boost pressure mmHg   1030 1030
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.8+-0.5
Pump speed r/min   480 480 480
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-2
Boost pressure kPa   66.7 64 69.4
Boost pressure mmHg   500 480 520
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(11.3)
Boost pressure kPa   124 117.3 130.7
Boost pressure mmHg   930 880 980

Test data Ex:

Governor adjustment

Test data 101602-2861
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation (at 0 boost pressure): L1 (4)Boost compensator stroke: BCL (5)Main spring setting (6)Rack difference between N = N1 and N = N2 (7)Set idle sub-spring
----------
K=9 L1=12.9+-0.1mm BCL=2+-0.1mm N1=850r/min N2=500r/min
----------

Speed control lever angle

Test data 101602-2861
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(1deg)+-5deg b=(5deg)+-5deg c=(18deg)+-5deg

Stop lever angle

Test data 101602-2861
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=6.1mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

0000001101

Test data 101602-2861
N:Normal B:When boosted (1)Rack position = aa (point D) at boost pressure 0. (2)Drive side
----------
aa=12.9+-0.1mm
----------
a=(15deg) b=(11deg)

Timing setting

Test data 101602-2861
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

Bulk storage
Follow all local regulations covering bulk storage tanks. Follow proper tank construction guidelines. Tank volume typically should be 110% of planned capacity. Appropriately vent indoor tanks. Plan for control of overflow of the tank. Heat tanks that dispense DEF in cold climates.Bulk tank breathers should be fitted with filtration to keep airborne debris from entering the tank. Desiccant breathers should not be used because water will be absorbed, which potentially can alter DEF concentration.Handling
Follow all local regulations covering transport and handling. DEF transport temperature is recommended to be −5° C (23° F) to 25° C (77° F). All transfer equipment and intermediate containers should be used exclusively for DEF. Containers should not be reused for any other fluids. Ensure that transfer equipment is made from DEF-compatible materials. Recommended material for hoses and other non-metallic transfer equipment include:
Nitrile Rubber (NBR)
Fluoroelastomer (FKM)
Ethylene Propylene Diane Ionomer (EPDM)The condition of hoses and other nonmetallic items that are used with DEF should be monitored for signs of degradation. DEF leaks are easily recognizable by white urea crystals that accumulate at the site of the leak. Solid urea can be corrosive to galvanized or unalloyed steel, aluminum, copper, and brass. Leaks should be repaired immediately to avoid damage to surrounding hardware.Cleanliness
Contaminants can degrade the quality and life of DEF. Filtering DEF is recommended when dispensed into the DEF tank. Filters should be compatible with DEF and should be used exclusively with DEF. Check with the filter supplier to confirm compatibility with DEF before using. Mesh-type filters using compatible metals, such as stainless steel, are recommended. Paper (cellulose) media and some synthetic filter media are not recommended because of degradation during use.Care should be taken when dispensing DEF. Spills should be cleaned immediately. Machine or engine surfaces should be wiped clean and rinsed with water. Caution should be used when dispensing DEF near an engine that has recently been running.Note: Spilling DEF onto hot components may cause the release of ammonia vapors. Do not breathe ammonia vapors. Do not clean up any spills with bleach.Stability
DEF fluid is stable when stored and handled properly. The quality of DEF rapidly degrades when stored at high temperatures. The ideal storage temperature for DEF is between −9° C (15.8° F) and 25° C (77° F). DEF that is stored above 35° C (95° F) for longer than 1 month must be tested before use. Testing should evaluate Urea Percentage, Alkalinity as NH3 and Biuret content.The length of storage of DEF is listed in the following table:
Table 3
Storage Temperature Expected DEF Life
Below 25° C (77° F) 18 months
25° C (77° F) to 30° C (86° F) 12 months
30° C (86° F) to 35° C (95° F) 6 months
Above 35° C (95° F) test quality before use Refer to "ISO 22241" document series for more information about DEF quality control.Note: Dispose of all fluids according to applicable regulations and mandates.General Characteristics of DEF
For detailed information on the requirements and

Have questions with 101602-2861?





Group cross 101602-2861 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 798 
220801700A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 574 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 252 
220204650A 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 575 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 799 
220204710A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 576 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 582 
220204740A 
INJECTION-PUMP ASSEMBLY
W06E
 
220204770A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 619 550 
220204770B 
INJECTION-PUMP ASSEMBLY
W06E-H
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 583 
220204770C 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 577 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 584 
220204820A 
INJECTION-PUMP ASSEMBLY
H07D-C
9 400 614 800 
220204820B 
INJECTION-PUMP ASSEMBLY
H07D-C
 
220204840A 
INJECTION-PUMP ASSEMBLY
H07C-TD
101602-2861  

101602-2862 
9 400 610 578 
220204841A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 579 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 585 
220204842A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 580 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 892 
220204860A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 610 581 
220205060A 
INJECTION-PUMP ASSEMBLY
W06D-TC
9 400 619 842 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 363 
220205061A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
220205270A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220205271A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 612 069 
220205272A 
INJECTION-PUMP ASSEMBLY
H07C-TD
Back to top