101602-2860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022860 220204840a


 

Information injection-pump assembly

ZEXEL 101602-2860 1016022860
HINO 220204840A 220204840a
101602-2860 INJECTION-PUMP ASSEMBLY
Rating:
45
Buy INJECTION-PUMP ASSEMBLY 101602-2860 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-2860 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5500
3. GOVERNOR 105401-0880
4. SUPPLY PUMP 105210-5550
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0790
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6280
11. Nozzle and Holder 23600-2133
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4300
14. NOZZLE 105015-8590
15. NOZZLE SET

Include in #1:

101602-2860 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-2860 1016022860
HINO 220204840A 220204840a


Zexel num
Bosch num
Firm num
Name
101602-2860 
101602-2861 
 
220204840A  HINO
INJECTION-PUMP ASSEMBLY
H07C-TD * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   117 115.5 118.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Boost pressure kPa   124 124
Boost pressure mmHg   930 930
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-2.1
Boost pressure kPa   52 49.3 54.7
Boost pressure mmHg   390 370 410
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(11.5)
Boost pressure kPa   111 104.3 117.7
Boost pressure mmHg   830 780 880

Test data Ex:

Governor adjustment

Test data 101602-2860
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Excessive fuel lever setting (boost pressure 0) (4)Boost compensator stroke: BCL (5)Main spring setting (6)Rack difference between N = N1 and N = N2 (7)Set idle sub-spring
----------
K=10 BCL=2.1+-0.1mm N1=850r/min N2=500r/min
----------

Speed control lever angle

Test data 101602-2860
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=3deg+-5deg b=5.5deg+-5deg c=20deg+-5deg

Stop lever angle

Test data 101602-2860
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=6.2mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

0000001101

Test data 101602-2860
N:Normal B:When boosted (1)Rack position = aa (point D) at boost pressure 0. (2)Drive side
----------
aa=13.2+-0.1mm
----------
a=(15deg) b=(13deg)

Timing setting

Test data 101602-2860
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:


Every attempt is made to provide accurate, up-to-date information. By the use of this document, you agree that Caterpillar Inc. is not responsible for errors or omissions.
The information that is provided is the latest recommendations for Cat diesel engines that are covered by this Special Publication. This information supersedes all previous recommendations which have been published for Cat diesel engines that are covered by this Special Publication. Special fluids are required for some engines. These fluids will still be necessary in those engines. Refer to the applicable Operation and Maintenance Manual.This publication is a supplement to the Operation and Maintenance Manual. This publication does not replace the engine-specific Operation and Maintenance Manuals.
These recommendations are subject to change without notice. Consult your local Cat dealer for the most up to date recommendations.
Failure to follow the recommendations found in this Special Publication can cause engine failures, shortened engine service life, and reduced engine performance.In order to avoid potential damage to your Cat Cat engine, only purchase Cat fluids and Cat filters through your Cat dealer or Cat authorized outlets. For a list of authorized Cat parts outlets in your area, consult your Cat dealer.If you purchase what appear to be Cat fluids and/or Cat filters through other outlets/sources, you are at a very high risk of purchasing counterfeit (“look-alike”) products.Counterfeit or “look-alike” products may visually appear the same as the original Cat product. The product performance and internal quality will typically be very low.Counterfeit or “look-alike” products have a very high likelihood of causing and/or allowing engine and/or machine compartment damage.Many of the guidelines, recommendations, and requirements that are provided in this Special Publication are interrelated. Before using the provided information, The user is responsible to read this Special Publication and understand the information provided.The user is responsible to follow all safety guidelines found in this Special Publication and in the engine Operation and Maintenance Manual when performing all recommended and/or required engine, engine systems, and/or machine maintenance.For questions concerning the information presented in this Special Publication and/or in your product Operation and Maintenance Manual, and/or for additional guidelines and recommendations (including maintenance interval recommendations/requirements) consult your Cat dealer.Commercial products that make generic claims of meeting “Cat” and/or “Cat” requirements without listing the specific Cat recommendations and/or requirements that are met may not provide acceptable performance. Reduced engine and/or machine fluid compartment life may result. Refer to this Special Publication and refer to the product Operation and Maintenance Manual for Cat fluids recommendations and/or requirements.Use of fluids that do not meet at least the minimum performance recommendations and/or requirements may lead to lower compartment performance and/or compartment failure.Problems/failures that are caused by using fluids that do not meet the minimum recommended and/or required performance level for the compartment are not warrantable by Caterpillar Inc.. The fluid manufacturer and customer are responsible.When fluids made by other manufacturers are used on Cat products, the Cat warranty is not affected simply because of such use. Failures that result from the installation or usage

Have questions with 101602-2860?





Group cross 101602-2860 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 798 
220801700A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 574 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 252 
220204650A 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 575 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 799 
220204710A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 576 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 582 
220204740A 
INJECTION-PUMP ASSEMBLY
W06E
 
220204770A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 619 550 
220204770B 
INJECTION-PUMP ASSEMBLY
W06E-H
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 583 
220204770C 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 610 577 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 584 
220204820A 
INJECTION-PUMP ASSEMBLY
H07D-C
9 400 614 800 
220204820B 
INJECTION-PUMP ASSEMBLY
H07D-C
101602-2860  

101602-2861 
 
220204840A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 578 
220204841A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 579 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 585 
220204842A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 610 580 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 892 
220204860A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 610 581 
220205060A 
INJECTION-PUMP ASSEMBLY
W06D-TC
9 400 619 842 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 363 
220205061A 
INJECTION-PUMP ASSEMBLY
W06D-T
 
220205270A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220205271A 
INJECTION-PUMP ASSEMBLY
H07C-TD
9 400 612 069 
220205272A 
INJECTION-PUMP ASSEMBLY
H07C-TD
Back to top