101602-2842 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022842

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101602-2842 1016022842

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101602-2842 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-2842 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9940

3. GOVERNOR 105400-8521

4. SUPPLY PUMP 105220-5300

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-8820

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-5161

11. Nozzle and Holder 23600-2142A

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105041-5041

14. NOZZLE 105015-8241

15. NOZZLE SET

Include in #1:

101602-2842 as INJECTION-PUMP ASSEMBLY

101603-8502 as _

Cross reference number

ZEXEL 101602-2842 1016022842

Zexel num

Bosch num

Firm num

Name

101602-2842

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.45 3.42 3.48

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 47.9 45.9 49.9

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.5+-0.5

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 9 7.5 10.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75 85

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=11
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the speed at aa, set the stopper bolt (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=2deg+-5deg b=19deg+-5deg c=5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Distance from normal side pin = aa. (2)At shipping: rack position = bb or less, speed = cc. (3)Contacts normal side pin
----------
aa=2.5+-0.5mm bb=7mm cc=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(6deg)

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)

Information:

Table 1
Features Benefits
All engineering changes and updates included Improved reliability and performance
Worldwide availability through the Cat® Parts Distribution System Customer access regardless of location
Off the shelf reliability Downtime reduced through exchanged product
Same as new Caterpillar warranty Consistent support
Illustration 1 g06211468
(1) Rocker arm with MEUI-C hardware
(2) Rocker arm with MEUI-A hardwareNote: The 192-4151 Button is being replaced with the 258-8721 Button on MEUI-A injector rocker arms. Either button can be used for both types of injectors.
Table 2
MEUI-C Rocker MEUI-A Rocker
258-8721 Button 192-4151 Button
274-4492 Arm Adjustment Screw 196-5069 Arm Adjustment Screw
8L-2777 O-Ring Seal 061-8639 O-Ring Seal
Table 3
Reman Part Number New Part Number Machine Serial Number Prefixes
20R-3319 437-3881 221, 530, 819, 880, 986, 1DL, 1XJ, 24W, 25W, 26W, 27W, 2TW, 2YD, 3F6, 3KR, 3SK, 45P, 4SK, 5TJ, 5TW, 6AB, 6PR, 6YF, 6XJ, 6YZ, 7MZ, 86Z, 87X, 87Z, 9TC, A4G, A9P, AKA, AMA, ANS, APF, ARW, ASW, AWW, AYT, AZW, B1N, BCC, BKX, BLY, BRL, BTW, BTX, BXD, BXY, BYP, CMX, DBB, DBC, DHF, DHJ, DHT, DHX, DJK, DLS, DLW, DN6, DNM, DNR, DNW, DR3, DS3, DS9, DW9, E4S, EDA, EED, EXD, EYG, FCT, FDL, FEN, FKD, GEB, GT7, GXR, H25, H4C, H8M, H9K, HJD, HS2, JCM, JET, JJW, JLK, JMS, JNS, JNW, JRP, JXP, KBC, KCZ, KDH, KDP, KGB, KK2, KK3, KLK, KLS, KNW, KPZ, KSD, KZL, L4F, LFJ, LFK, LFN, LTX, LWY, MB8, MBE, MCY, MDG, MFL, MKP, MWH, MYA, NEL, NNW, P4J, P4L, PAR, PAX, PJA, PT7, RAB, RCD, RCY, RFM, RLB, RM2, RM3, RMA, RME, RWB, SEE, SET, T2F, T4P, T4S, T4Y, T5S, T5W, TFJ, TNM, TWA, TWG, TYE, W1B, W1F, WBT, WSN, WT6, WTW, WTX, WWC, WWD, Z4D, Z4Z, ZAC, ZMX
20R-3322 437-3862 232, 233, 234, 818, 1AB, 1FB, 1NB, 1JB, 2GB, 2KR, 2PS, 2SR, 2XW, 3ND, 47M, 5EW, 5YR, 6BK, 6GZ, 6TB, 6TR, 71W, 7CG, 7KR, 7XM, 85X, 86X, 8PS, 90Z, A7A, A8J, ALP, ANW, AP4, ASX, AT2, AW4, AWF, AWH, AWR, AXB, AXF, AXG, AXM, AYH, AZZ, B1P, B1R, B93, B9K, BBB, BDS, BKF, BNH, BPC, BWX, BZZ, CB2, CEN, CES, CEX, CLD, CLS, CXM, CXR, DBD, DFA, DFJ, DHB, DHD, DHG, DHL, DP4, DPE, DT8, DWJ, DXB, DXE, DXG, DXR, E4R, EAM, EBF, ECM, ECX, ELC, FAT, FH9, FMC, GAY, GER, GLH, GLK, GWC, GXM, H27, HSM, J2M, J8B, JKC, JR8, KEX, KJW, KKJ, KKK, L4D, L4E, L8S, LH9, LTS, LWA, LWX, LWZ, M1M, M3P, M3W, M4E, MB9, MCS, MEM, MEX, MH8, MHG, MLN, MMA, MNZ, MSE, MSF, N64, NFJ, NLK, P1C, P1M, PAP, PAS, PF8, PNM, RCM, RJG, RJS, SBE, SJY, T2E, T4R, TAS, TEC, TLB, TPB, TWZ, W1C, W1E, WAG, WAP, WAW, WTK, XP8, Z4X, Z9K
Table 4
Reman Part Number New Part Number Engine Serial Number Prefixes
20R-3319 437-3881 115, 127, 132, 137, 173, 174, 175, 2A3, 3LW, 5DS, 7CZ, 8AZ, 9NN, 9YP, AL6, AN2, AR2, AR3, ASW, AT4, AZW, B2C, B3G, BEM, BFM, BGA, BXS, C1G, C2T, C4G, C5E, C5L, C6C, CAH, CCB, CE5, CKH, CWJ, DCT, DDS, DGK, DGL, DKE, DSJ, DWB, E1Y, GB3, GBM, GDS, GEN, GES, GRS, GSZ, GTB,