101602-2711 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022711

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101602-2711 1016022711

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Service parts 101602-2711 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-5060

3. GOVERNOR 105400-8141

4. SUPPLY PUMP 105210-4990

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-1160

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7350

11. Nozzle and Holder 23600-2400A

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105030-4430

14. NOZZLE

105015-8590

15. NOZZLE SET

Include in #1:

101602-2711 as INJECTION-PUMP ASSEMBLY

106693-6211 as _

Cross reference number

ZEXEL 101602-2711 1016022711

Zexel num

Bosch num

Firm num

Name

101602-2711

INJECTION-PUMP ASSEMBLY
14BF PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.8 3.77 3.83

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10.5

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 79.5 77.5 81.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 8.2+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 11.5 10.5 12.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 100 110

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=13
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=28deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=7.7mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Information:

Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Required Tools
Table 1
Part Number Part Name Qty
- Flat-head screwdriver 1 Replacement Procedure
Illustration 1 g06099930
(1) Connector housing
(2) DCU
(3) Camlock connectors
Locate connector housings (1) on DCU (2). Disconnect the connectors from the DCU.
Illustration 2 g06099944
(1) Connector housing
(3) Camlock connector
(A) Flat-head screwdriver
Use a flat-head screwdriver (A) to pry the tab on the side of connector housing (1) up gently. Pull out on the camlock connector to disengage the locking tab.
Flip connector housing (1) over to the opposite side. Use a flat-head screwdriver (A) to pry the tab on the side of the connector housing up gently. Pull out on the camlock connector to disengage the locking tab.
Illustration 3 g06099938
(1) Connector housing
(3) Camlock connector
Remove camlock connector (3) from connector housing (1).
To install the new camlock connector (3), slide the camlock connector into connector housing (1). Once the camlock is pushed past the locking tabs, the camlock connector will be held in place.