101602-2563 ZEXEL 9 400 614 783 BOSCH INJECTION-PUMP ASSEMBLY 9400614783 1016022563 220203763a


 

Information injection-pump assembly

BOSCH 9 400 614 783 9400614783
ZEXEL 101602-2563 1016022563
HINO 220203763A 220203763a
101602-2563 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101602-2563 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-2563 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5110
3. GOVERNOR 105400-7331
4. SUPPLY PUMP 105210-4990
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-1160
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6280
11. Nozzle and Holder 23600-2133
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4300
14. NOZZLE 105015-8590
15. NOZZLE SET

Include in #1:

101602-2563 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 783 9400614783
ZEXEL 101602-2563 1016022563
HINO 220203763A 220203763a


Zexel num
Bosch num
Firm num
Name
101602-2563 
9 400 614 783 
220203763A  HINO
INJECTION-PUMP ASSEMBLY
H07D K 14BF INJECTION PUMP ASSY PE6AD PE
101602-2563 
9 400 614 783 
S220203763A  HINO
INJECTION-PUMP ASSEMBLY
H07D A K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   96.6 95.6 97.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.5+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.5 7.5 9.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   124 124 134
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2563
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=12 N1=900r/min N2=500r/min L1=7.2-0.2mm
----------

Speed control lever angle

Test data 101602-2563
F:Full speed I:Idle S:Stop (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=(19deg)+-5deg b=(4deg)+-5deg c=35deg+-3deg d=(6deg)+-5deg

Stop lever angle

Test data 101602-2563
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=7mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-2563
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:


Table 4
Storage Temperature Expected DEF Life
Below 25° C (77° F) 18 months
25° C (77° F) to 30° C (86° F) 12 months
30° C (86° F) to 35° C (95° F) 6 months
Above 35° C (95° F) test quality before use Refer to "ISO 22241" document series for more information about DEF quality control.Note: Dispose of all fluids according to applicable regulations and mandates.DEF/Urea Solution Recommendations for Marine Engines
The US has adopted/approved NOx Emissions Control Area (ECA) regulations. Per ECAs, vessels that are 2016 and later models, or vessels that are modified to 2016 models, are required to meet Tier III NOx standards. These engines may require the use of Diesel Exhaust Fluid (DEF) and other urea solutions for engines equipped with Selective Catalytic Reduction (SCR) systems. If required, Cat marine engines are designed to operate on DEF of urea concentrations of 32.5 percent (by weight) or 40 percent (by weight). The crystallization temperature of 40 percent urea solution is 0° C (32° F). If urea solution ambient temperatures are routinely below 5° C (41° F) and supplemental heat is not applied to urea storage, then 32.5 percent solution should be used and maintained at a temperature above −0° C (14° F). Urea solutions should be maintained above the specified freezing temperature. Consult the urea supplier and follow the guidelines provided in this article for handling and recommendations.Vessels that are traveling internationally and have on/off NOx controls that allow the vessels to meet ECA regulations must enable NOx controls prior to entering the ECA. For US flagged vessels, the SCR must be activated and deactivated automatically based on input from the Global Positioning System. For US flagged vessels, on/off NOx controls are allowed on engines > 30 liters/cylinder and are not allowed on engines < 30 liters/cylinder unless installed on a vessel with propulsion engines >30 liters/cylinder. Otherwise the NOx control systems on Category 1 and 2 engines must always be on. Foreign destinations should be reviewed for supply of ULSD fuel and DEF prior to departure. Exemptions for ULSD or DEF use due to fluid unavailability per 40 CFR part 1042.650(a) by US flagged vessels operating outside of US waters may be requested from the US Environmental Protection Agency (EPA). The EPA can be contacted at the following address:complianceinfo@epa.gov
When used in marine engines, DEF of 32.5 percent urea concentration must meet all the guidelines and quality recommendations given in this Chapter.When used in marine engines, urea solution of 40 percent urea concentration must follow all the DEF guidelines and quality recommendations given in this chapter and must meet the characteristics listed in Table 5 for 40 percent concentration. The supplier should provide documentation to prove that the urea solution is compliant with the characteristics published in Table 5.Refer to your engine Operation and Maintenance Manual to determine the concentration of urea solution allowed in your engine.
Cat does not warrant the quality or performance of non-Cat fluids and greases.
General Characteristics of DEF
For detailed information on the requirements and

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Group cross 101602-2563 ZEXEL

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101602-2563  
9 400 614 783 
220203763A 
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H07D
101602-2563  
9 400 614 783 
S220203763A 
INJECTION-PUMP ASSEMBLY
H07D
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