101602-2520 ZEXEL 9 400 614 779 BOSCH INJECTION-PUMP ASSEMBLY 9400614779 1016022520 220203660a


 

Information injection-pump assembly

BOSCH 9 400 614 779 9400614779
ZEXEL 101602-2520 1016022520
HINO 220203660A 220203660a
101602-2520 INJECTION-PUMP ASSEMBLY
Rating:
57
Buy INJECTION-PUMP ASSEMBLY 101602-2520 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-2520 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3431
3. GOVERNOR 105400-6840
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0410
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5490
11. Nozzle and Holder 23600-1830
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4060
14. NOZZLE 105015-7180
15. NOZZLE SET

Include in #1:

101602-2520 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 614 779 9400614779
ZEXEL 101602-2520 1016022520
HINO 220203660A 220203660a


Zexel num
Bosch num
Firm num
Name
101602-2520 
9 400 614 779 
220203660A  HINO
INJECTION-PUMP ASSEMBLY
H06C-T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4 3.95 4.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   87.1 86.1 88.1
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6+-0.5
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 130 140
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2520
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=7
----------

Speed control lever angle

Test data 101602-2520
F:Full speed I:Idle S:Stop (1)Set the stopper bolt at delivery
----------

----------
a=18deg+-5deg b=24deg+-5deg c=17deg+-5deg

Stop lever angle

Test data 101602-2520
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-2520
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:

Literature Information
This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.This manual contains safety information, operation instructions, and maintenance recommendations.Some photographs or illustrations in this publication show details or attachments that can be different from your machine.Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning signs and labels used on the machine.Operation
The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, and programming information.Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.Maintenance
The maintenance section is a guide to equipment care.California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.Battery posts, terminals and related accessories contain lead and lead compounds.Wash hands after handlingCertified Engine Maintenance
Proper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner's Manual, Operation and Maintenance Manual, and Service Manual.It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or render inoperative any emission related device or element of design installed on or in an engine or machine that is in compliance with the regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system and cooling system may be emission related and should not be altered unless approved by Caterpillar.Cat Product Identification Number
Effective First Quarter 2001 the Cat Product Identification Number (PIN) will change from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
Illustration 1 g00751314Where:1. Caterpillar's World Manufacturing Code (characters 1-3)2. Machine Descriptor (characters 4-8)3. Check Character (character 9)4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.Machines and generator sets produced before First Quarter 2001 will

Have questions with 101602-2520?





Group cross 101602-2520 ZEXEL

Hino 

9 400 614 777 
220203630A 
INJECTION-PUMP ASSEMBLY
W06D
9 400 614 778 
220203540A 
INJECTION-PUMP ASSEMBLY
EL100
101602-2520  
9 400 614 779 
220203660A 
INJECTION-PUMP ASSEMBLY
H06C-T
 
220203670A 
INJECTION-PUMP ASSEMBLY
H06C-T
9 400 614 780 
220203671A 
INJECTION-PUMP ASSEMBLY
H06C-T
9 400 614 781 
220203710A 
INJECTION-PUMP ASSEMBLY
H06C-TI
9 400 614 782 
220203780A 
INJECTION-PUMP ASSEMBLY
W06D-T
F 019 Z10 593 
220203760A 
INJECTION-PUMP ASSEMBLY
H07D
F 01G 09U 03A 
220203761A 
INJECTION-PUMP ASSEMBLY
H07D
F 019 Z10 826 
220203762A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 614 783 
220203763A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 614 783 
S220203763A 
INJECTION-PUMP ASSEMBLY
H07D
 
220203750A 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 614 784 
220203770A 
INJECTION-PUMP ASSEMBLY
W06E
F 019 Z10 827 
220203790A 
INJECTION-PUMP ASSEMBLY
W06E
F 01G 09U 03B 
220203791A 
INJECTION-PUMP ASSEMBLY
W06E
F 01G 09U 03C 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 694 
220203792A 
INJECTION-PUMP ASSEMBLY
W06E
9 400 611 694 
S220203792 
INJECTION-PUMP ASSEMBLY
W06E
Back to top