101602-2391 ZEXEL 9 400 614 769 BOSCH INJECTION-PUMP ASSEMBLY 9400614769 1016022391 220203351a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 769 9400614769

ZEXEL 101602-2391 1016022391

HINO 220203351A 220203351a

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Buy INJECTION-PUMP ASSEMBLY 101602-2391 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-2391 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-9940

3. GOVERNOR 105400-4391

4. SUPPLY PUMP 105220-5140

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-4821

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-4230

11. Nozzle and Holder 23600-1580

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105041-5030

14. NOZZLE 105015-5160

15. NOZZLE SET

Include in #1:

101602-2391 as INJECTION-PUMP ASSEMBLY

106671-4726 as _

Cross reference number

BOSCH 9 400 614 769 9400614769

ZEXEL 101602-2391 1016022391

HINO 220203351A 220203351a

Zexel num

Bosch num

Firm num

Name

101602-2391

9 400 614 769

220203351A HINO

INJECTION-PUMP ASSEMBLY
W06D * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.1 3.05 3.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 45.6 43.6 47.6

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position R1(9.8)

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 45.3 42.3 48.3

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 7.8+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 9 7.5 10.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 63 63 73

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=9
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=(2deg)+-5deg b=32deg+-3deg c=(5deg)+-5deg d=(15deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=6.9mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The new 593-6000 replaces the former 580-8475 Monitor Software Gp.The 580-8475 Monitor Software Gp is canceled.Any DCU or Remote Panels (410E) with a Linux kernel with build date of December 2017or older are applicable for this update. The listed Kernel version in the "version screen" is a date on the format YYMMDD. For example, "171207" should be read as 2017-December-07th.The new software is available in the form of a flashfile through the Caterpillar Service Information System (SIS). A newer part number may be available. SIS web only displays the latest available flashfile.Installation Instructions
Using the PC, copy the file called amupdate.img to the USB stick. Make sure that the file is located directly on the USB stick and not saved in any directory on the USB stick.
Take note of the current Kernel version of the unit (if possible).
Disconnect the supply power to the unit to be upgraded.
Insert the USB stick at the back of the unit.
Reconnect the supply power to the unit and observe brief block of text message on the display, as the new kernel is being uploaded and installed. (This message is only shown for a few seconds.)
Wait for the unit to start up fully. Dismiss the USB Storage form, if shown, and remove the USB stick from the unit.
Check the Kernel version and verify that the Kernel version is "191022".