101602-1541 ZEXEL 9 400 613 116 BOSCH INJECTION-PUMP ASSEMBLY 9400613116 1016021541 me088981


 

Information injection-pump assembly

BOSCH 9 400 613 116 9400613116
ZEXEL 101602-1541 1016021541
MITSUBISHI ME088981 me088981
101602-1541 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 400 613 116 9400613116
ZEXEL 101602-1541 1016021541
MITSUBISHI ME088981 me088981


Zexel num
Bosch num
Firm num
Name
101602-1541 
9 400 613 116 
ME088981  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D34T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   71.5 70.5 72.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.4+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 70
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-1541
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=9
----------

Speed control lever angle

Test data 101602-1541
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101602-1541
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=43deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-1541
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12.5deg
----------
a=(130deg)




Information:


Model year 2007 and newer (U.S. EPA 2007 certified) on-highway diesel engines REQUIRE the use of Ultra Low Sulfur Diesel (ULSD) fuel (≤ 15 ppm sulfur)."Sulfur-free" diesel fuel (≤ 10 ppm sulfur) is strongly recommended for use in "EURO IV" certified on-highway diesel engines, while diesel fuel with ≤ 50 ppm sulfur is acceptable.Low Sulfur Diesel (LSD) fuel (≤ 500 ppm sulfur) is strongly recommended (required in the U.S.) for use in model year 2006 and older on-highway diesel engines, while diesel fuel with ≤ 5000 ppm sulfur is acceptable for use in areas of the world where allowed by law. Diesel Oxidation Catalyst (DOC) equipped engines require the use of LSD fuel or ULSD fuel.
Note: In the U.S., burning fuel with greater than 15 ppm sulfur in model year 2007 and newer on-highway diesel engines is illegal and punishable with civil penalties.The two basic types of distillate diesel fuel are No. 2 diesel fuel and No. 1 diesel fuel. No. 2 diesel fuel is the most commonly available summer grade diesel fuel. No. 1 diesel fuel is a winter grade diesel fuel. During the winter months fuel suppliers will typically blend No. 1 and No. 2 diesel fuel in various percentages in order to meet the historical low ambient temperature cold-flow needs for a given area or region. No. 2 diesel fuel is a heavier diesel fuel than No. 1 diesel fuel. In cold weather, heavier fuels can cause problems with fuel filters, fuel lines, fuel tanks, and fuel storage. Heavier diesel fuels such as No. 2 diesel fuel can be used in diesel engines that operate in cold temperatures with an appropriate amount of a well proven pour point depressant additive. For more information on fuels which include blends of No. 1 and No. 2 diesel fuel, consult your fuel supplier.When you use No. 2 diesel fuel or other heavier fuels, some of the fuel's characteristics may interfere with successful cold weather operation. Additional information about the characteristics of diesel fuel is available. This information contains a discussion on the modification to the characteristics of diesel fuel. There are several possible methods that can be used to compensate for the fuel qualities that may interfere with cold weather operation. These methods include the use of starting aids, engine coolant heaters, fuel heaters, and de-icers. In addition, the manufacturer of the fuel can add cold flow improvers and/or blend No. 1 and No.2 diesel in various percentages.Not all areas of the world classify diesel fuel using the No. 1 and No. 2 nomenclature described above. But, the basic principles of using additives and/or blending fuels of different densities in order to help compensate for the fuel qualities that may interfere with cold weather operation are the same.Starting Aids
The use of a starting aid is a conventional method of assistance for cold starts in low temperature conditions. A variety of starting aids are available for Caterpillar engines. Follow the recommendations that are provided by the manufacturer of the

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