101602-1500 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016021500

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101602-1500 1016021500

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101602-1500 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-1500 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9900

3. GOVERNOR 105402-2660

4. SUPPLY PUMP

105210-5250

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156639-1020

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5031

11. Nozzle and Holder ME016655

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105048-3590

14. NOZZLE

105017-1040

15. NOZZLE SET

Include in #1:

101602-1500 as INJECTION-PUMP ASSEMBLY

Include in #2:

105856-7870 as _

Cross reference number

ZEXEL 101602-1500 1016021500

Zexel num

Bosch num

Firm num

Name

101602-1500

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.7

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 68 67 69

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 7.8+-0.5

Pump speed r/min 440 440 440

Average injection quantity mm3/st. 7.5 6.2 8.8

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 65 70

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Supplied with torque spring not set. (4)RACK LIMIT (5)Set idle sub-spring (6)Main spring setting
----------
K=12
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=24deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(130deg)

Information:

Illustration 1 g06084375
(A) 364-7654 Guardrail As
(B) 8T-4139 Bolt
(C) 5P-1076 Hard Washer
(D) 8T-4183 Bolt
(E) 7X-3392 Hard WasherUse the following rework procedure to remove Guardrail assembly
Removing guardrail assembly (A) by removing two 8T-4139 Bolt (B), two 5P-1076 Hard Washer (C), four 8T-4183 Bolt (D), and four 7X-3392 Hard Washer (E). Save the parts.
Illustration 2 g06084382
(F) 206-5017 Spacer
(G) 8T-4226 Plated Washer
(H) 8T-4136 Bolt
(J) 430-4507 Flap
(K) 9X-2045 Screw
(L) 9X-6381 Washer
(M) 398-2993 Tank Filler Cap
(N) 446-0473 Adapter As
(P) 430-4518 Tank Mounting Gp
Remove 430-4518 Tank Mounting Gp (P) by removing two 206-5017 Spacer (F), two 8T-4226 Plated Washer (G), two 8T-4136 Bolt (H), and 430-4507 Flap (J). Discard the parts.
Remove six 9X-2045 Screw (K), six 9X-6381 Washer (L), 398-2993 Tank Filler Cap (M), and 446-0473 Adapter As (N). Discard the parts.
Illustration 3 g06084449
(H) 8T-4136 Bolt
(R) 8T-4121 Hard Washer
(S) 430-4504 Plate
(T) 430-4510 Plate As
Remove two 8T-4136 Bolt (H), two 8T-4121 Hard Washer (R), and 430-4504 Plate (S) and discard the parts.
Remove two 8T-4136 Bolt (H), two 8T-4121 Hard Washer (R), and 430-4510 Plate As (T). Discard the parts.
Illustration 4 g06084463
(H) 8T-4136 Bolt
(R) 8T-4121 Hard Washer
(U) 365-0333 Hose
(V) 430-4505 Plate As
(W) 2J-6540 Hose Clamp
Remove Four 8T-4136 Bolt (H), four 8T-4121 Hard Washer (R), and 430-4505 Plate As (V). Discard the parts.
Remove 2J-6540 Hose Clamp (W), and 365-0333 Hose (U). Discard the parts.
Illustration 5 g06084515
(X) 451-2035 Tread
(1) 481-4103 Hose
(2) 2J-6540 Hose Clamp
Remove 451-2035 Tread (X) and save the part.
Install new 481-4103 Hose (1), 2J-6540 Hose Clamp (2), and 451-2035 Tread (X) that were saved in Step 8.
Illustration 6 g06084542
(3) 481-4102 Plate As
(4) 446-0473 Adapter As
(5) 9X-2045 Screw
(6) 9X-8256 Washer
(7) 8T-4136 Bolt
(8) 8T-4121 Hard Washer
(9) 481-4106 Angle As
Install new 481-4102 Plate As (3) by using 481-4106 Angle As (9), two 8T-4136 Bolt (7), and two 8T-4121 Hard Washer (8).
Install new 446-0473 Adapter As (4) by using six 9X-2045 Screw (5), and six 9X-8256 Washer (6).
Install new 2J-6540 Hose Clamp (2) to hose and adapter.
Illustration 7 g06084606
(7) 8T-4121 Hard Washer
(8) 8T-4136 Bolt
(10) 481-4104 Plate As
(11) 126-8472 Seal
(12) 205-3743 Hinge As
(13) 481-4108 Plate As
Install new 481-4108 Plate As (13) by using two 8T-4121 Hard Washer, and two 8T-4136 Bolt (8).
Install new 126-8472 Seal (11) on 481-4104 Plate As (10).
Install new 205-3743 Hinge As (12) by using four 8T-4121 Hard Washer, and four 8T-4136 Bolt (8) with 481-4104 Plate As (10), and 481-4108 Plate As (13) .
Illustration 8 g06084883
(14) 398-2993 Tank Filler Cap
(15) 387-5472 Lanyard
Install new 398-2993 Tank Filler Cap (14), and 387-5472 Lanyard (15).
Illustration 9 g06084916
(7) 8T-4121 Hard Washer
(8) 8T-4136 Bolt
(16) 481-4105 Plate
(17) 331-4030 Latch As
(18) 7Y-7389 Screw
Install new 331-4030 Latch As (17) by using three 7Y-7389 Screw (18).
Install new 481-4105 Plate (16) by using two 8T-4121 Hard Washer (7) and two 8T-4136 Bolt (8).
Illustration 10 g06084953
(19) 487-0512 Guardrail As
(B) 8T-4139 Bolt
(C) 5P-1076 Hard Washer
(D) 8T-4183