Information injection-pump assembly
ZEXEL
101602-1430
1016021430
Rating:
Service parts 101602-1430 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME016655
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
101602-1430
as INJECTION-PUMP ASSEMBLY
Include in #2:
104213-3170
as _
Cross reference number
ZEXEL
101602-1430
1016021430
Zexel num
Bosch num
Firm num
Name
101602-1430
INJECTION-PUMP ASSEMBLY
14BE PE6A PE
14BE PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5520
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.5
3.45
3.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.2
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
68
67
69
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
6.3+-0.5
Pump speed
r/min
440
440
440
Average injection quantity
mm3/st.
7.5
6.2
8.8
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
65
65
70
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Supplied with torque spring not set.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
----------
K=16
----------
----------
K=16
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(12deg)+-5deg b=(23deg)+-5deg
----------
----------
a=(12deg)+-5deg b=(23deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
----------
----------
a=26.5deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark '3' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=11deg
----------
a=(130deg)
----------
aa=11deg
----------
a=(130deg)
Information:
Table 1
Sales Model Adaptable to Machines Effective in Production with Machines
D3K 2 S/N:JPJ1-199 S/N:JPJ200-UP
S/N:KL21-208 S/N:KL2209-UP
S/N:LT31-113 S/N:LT3114-UP
S/N:FT31-102 S/N:FT3103-UP
S/N:KF21-174 S/N:KF2175-UP
D4K 2 S/N:KR21-203 S/N:KR2204-UP
S/N:RT31-130 S/N:RT3131-UP
S/N:KM21-196 S/N:KM2197-UP
S/N:MT31-119 S/N:MT3120-UP
D5K 2 S/N:KY21-357 S/N:KY2358-UP
S/N:RRE1-232 S/N:RRE233-UP
S/N:YT31-153 S/N:YT3154-UP
S/N:KW21-308 S/N:KW2309-UP
S/N:WT31-145 S/N:WT3146-UP In the event, the original bolt should come loose or is lost, use one of the following procedures and parts list for reworking the latch assembly.Rework Procedure
Table 2
New Parts List
Item Quantity Part Number Description
1 1 275-0571 Latch Cam
2 1 7X-2619 Bolt
3 1 9X-8256 Washer
4 1 275-0572 Latch As
Illustration 1 g06026857Procedure if the original cam latch retaining bolt is loose
Illustration 2 g06025999
Remove bolt (2), keeping cam latch (1) in position.
Apply Loctite 243 to the threads of bolt (2). Torque the bolt to 6 1 N m (53 9 lb in) using a torque wrench.Procedure if only the original cam latch bolt and cam latch are missing
Illustration 3 g06026021
Install new cam latch (1) to the latch body.
Replace missing retaining bolt with a 7X-2619 Bolt (2) and 9X-8256 Washer (3). This washer is required as the new bolt is too long and will bottom out in the latch body before tightening. Install using Loctite 243. Torque the bolt to 6 1 N m (53 9 lb in) using a torque wrench.Procedure if the original cam latch retaining bolt, cam latch and latch assembly are missing
Illustration 4 g06026825
Illustration 5 g06026826
Illustration 6 g06026831
(E) Side 1 of Retaining Nut
(F) Side 2 of Retaining Nut
Install new latch housing (A), with non-metallic washer (on outside of door) and Latch body/ handle (4) in door.Note: Orient two surfaces (C)and handle as shown in Illustration 5. Lock indicator on outside of handle is at the top.
Secure housing with retaining nut (B) and torque to 15 3 N m (11 2 lb ft), using a torque wrench.Note: During assembly, use four nubs (D) on Side (E) of nut against door.
Remove original bolt (C).
Install latch cam (1).
Apply Loctite 243 to the threads on the original bolt (C). Torque the bolt to 6 1 N m (53 9 lb in).Note: Use torque wrench for tightening.
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101602-1430
INJECTION-PUMP ASSEMBLY