Information injection-pump assembly
BOSCH
9 400 614 733
9400614733
ZEXEL
101602-1360
1016021360
MITSUBISHI
ME047540
me047540
Rating:
Service parts 101602-1360 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME047946
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 733
9400614733
ZEXEL
101602-1360
1016021360
MITSUBISHI
ME047540
me047540
Zexel num
Bosch num
Firm num
Name
101602-1360
9 400 614 733
ME047540 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D15T * K 14BE INJECTION PUMP ASSY PE6A PE
6D15T * K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5520
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.9
2.85
2.95
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.9
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
83.5
82.5
84.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.4
Pump speed
r/min
425
425
425
Average injection quantity
mm3/st.
8
6.5
9.5
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
C
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
74
74
84
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Main spring setting
(5)Set idle sub-spring
----------
K=4
----------
----------
K=4
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=(23deg)+-5deg b=(2deg)+-5deg c=35deg+-3deg
----------
----------
a=(23deg)+-5deg b=(2deg)+-5deg c=35deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=26deg+-5deg b=53deg+-5deg
----------
----------
a=26deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of coupling's tooth at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=20deg
----------
a=(3deg)
----------
aa=20deg
----------
a=(3deg)
Information:
Illustration 3 g01007381
Modified 2P-5494 crowfoot wrench
Remove the hose assembly (6) and the two connectors (7). Discard these parts.
Illustration 4 g01043882
(5) HEUI pump (6) Flexible oil line (7) Connector (8) Injection actuation pressure control valveInstallation of the 240-0717 Engine Oil Lines Gp
Illustration 5 g01043862
(5) HEUI pump (8) Injection actuation pressure control valve (9) Connector (10) Clip (11) Washer (12) Bolt (13) Spacer (14) Tube assembly (15) O-ring (16) O-ring (17) ElbowNote: Some engines may not have a fuel filter mounting bracket. The existence of the fuel filter mounting bracket on the air inlet cover helps to determine the proper spacer to use. If the fuel filter bracket is mounted on the air inlet cover then the 135-5096 Spacer must be used. If the fuel filter bracket is not mounted on the air inlet cover then the
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Mitsubishi
Mitsubishi
101602-1360
9 400 614 733
ME047540
INJECTION-PUMP ASSEMBLY
6D15T
6D15T