Information injection-pump assembly
BOSCH
9 400 614 729
9400614729
ZEXEL
101602-1310
1016021310
MITSUBISHI
ME157298
me157298

Rating:
Service parts 101602-1310 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME059621
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 729
9400614729
ZEXEL
101602-1310
1016021310
MITSUBISHI
ME157298
me157298
Zexel num
Bosch num
Firm num
Name
101602-1310
9 400 614 729
ME157298 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22 K 14BF INJECTION PUMP ASSY PE6AD PE
6D22 K 14BF INJECTION PUMP ASSY PE6AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.5
4.45
4.55
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.4
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
112.9
109.9
115.9
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.8
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
93.3
90.3
96.3
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
6.8+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
13.4
10.8
16
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
E
Rack position
-
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
8.7
6.1
11.3
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT
(3)Idle sub spring setting: L1.
(4)Setting at shipping
(5)Rack difference between N = N1 and N = N2
----------
K=8 L1=5+-0.1mm N1=750r/min N2=250r/min
----------
----------
K=8 L1=5+-0.1mm N1=750r/min N2=250r/min
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Set the pump speed at aa
(2)At shipping
(3)Pump speed = bb
----------
aa=900r/min bb=750r/min
----------
a=23deg+-5deg b=(2deg) c=1deg+-5deg d=5deg+-5deg
----------
aa=900r/min bb=750r/min
----------
a=23deg+-5deg b=(2deg) c=1deg+-5deg d=5deg+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)At shipping
----------
----------
a=39deg+-5deg b=53deg+-5deg
----------
----------
a=39deg+-5deg b=53deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Information:
Not following the recommendations found in this Special Publication can lead to reduced performance and compartment failure.
Cat Fluids
Cat fluids have been developed and tested by Caterpillar in order to increase the performance of Cat components and the life of Cat components. The quality of finished oil is dependent on the quality of the base stock, the quality of the additives and the compatibility of the base stock and additives. Cat fluids are formulated of high quality refined oil base stocks and additives of optimal chemistry and quantity to provide high performance in engines and machine components. Cat fluids are used for factory fill of Cat engines and components and are offered by Caterpillar dealers for service fills and as aftermarket products. Consult your Caterpillar dealer for more information on these Cat fluids.
Table 1
Cat lubricants for on-highway applications    
Compartment or System     Oil Type     Oil Viscosity Grade     Typical Application Temp C (1)     Typical Application Temp F (1)    
Min Max     Min     Max    
Engine Oils     Cat DEO-ULS     SAE 15W-40     -9.5     50     15     122    
SAE 10W-30 -18     40     0     104    
Cat DEO-ULS SYN SAE 5W-40     -30     50     -22     122    
Cat DEO SAE 15W-40     -9.5     50     15     122    
SAE 10W-30 -18     40     0     104    
Cat DEO SYN SAE 5W-40     -30     50     -22     122    
Cat Arctic DEO SYN SAE 0W-30     -40     30     -40     86    
Transmission and Drive Train Oils (On-Highway applications)     Cat ATF-HD     Multi-Grade Synthetic     (2)         (2)        
Hydraulic Oils     Cat HYDO Advanced     SAE 10W     -20     40     -4     104    
SAE 30 10     50     50     122    
Cat Bio HYDO (HEES) ISO 46 Multi-grade     -25     45     -13     113    
( 1 ) The application temperatures will vary per machine application. Follow the recommendations provided in the "Lubricant Viscosity" section of this Special Publication and your Operation and Maintenance Manual for fluid temperature recommendations of the specific application and machine compartment.
( 2 ) If the temperature is less than -23° C (-10° F), warm up the engine for 20 minutes. As an alternative to the warm up, you may install an appropriate transmission oil heater.
Table 2
Caterpillar Grease and Coolant products    
Grease     Cat Multipurpose Grease    
Cat Advanced 3Moly Grease
Cat Ultra 5Moly Grease
Cat Desert Gold Grease
Cat Arctic Platinum Grease
Cat High Speed Ball Bearing Grease
Cat White Assembly Grease
Coolants     Cat ELC (Extended Life Coolant)    
Cat ELC Extender (for use with Cat ELC)
Cat DEAC (Diesel Engine Antifreeze/Coolant)
Cat SCA (Supplemental Coolant Additive, for use with Cat DEAC) This information is only for Caterpillar on-highway diesel engines. For more lubricant recommendations see the following Special Publications:
Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluid Recommendations"
Special Publication, SEBU6250, "Caterpillar Machine Fluids Recommendations"
Special Publication,
Have questions with 101602-1310?
Group cross 101602-1310 ZEXEL
Mitsubishi
101602-1310
9 400 614 729
ME157298
INJECTION-PUMP ASSEMBLY
6D22
6D22