101602-1240 ZEXEL 9 400 614 725 BOSCH INJECTION-PUMP ASSEMBLY 9400614725 1016021240 me070934


 

Information injection-pump assembly

BOSCH 9 400 614 725 9400614725
ZEXEL 101602-1240 1016021240
MITSUBISHI ME070934 me070934
101602-1240 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101602-1240 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-1240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8780
3. GOVERNOR 105412-2150
4. SUPPLY PUMP 105210-4661
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-6920
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5540
11. Nozzle and Holder ME047437
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105031-3900
14. NOZZLE 105015-6230
15. NOZZLE SET

Include in #1:

101602-1240 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 725 9400614725
ZEXEL 101602-1240 1016021240
MITSUBISHI ME070934 me070934


Zexel num
Bosch num
Firm num
Name
101602-1240 
9 400 614 725 
ME070934  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16T K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   88.2 87.2 89.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   10.7 9.2 12.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-1240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Supplied with torque spring not set. (3)At shipping (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=8 N1=1100r/min N2=750r/min L1=7.4-0.5mm
----------

Speed control lever angle

Test data 101602-1240
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping
----------

----------
a=19deg+-5deg b=(2deg) c=6deg+-5deg

Stop lever angle

Test data 101602-1240
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-1240
(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(1deg)




Information:


Failure to follow these oil recommendations can cause shortened engine service life due to deposits and/or excessive wear.
Total Base Number (TBN) and Fuel Sulfur Levels for Direct Injection (DI) Diesel Engines
The Total Base Number (TBN) for an oil depends on the fuel sulfur level. For direct injection engines that use distillate fuel, the minimum TBN must be 10 times the fuel sulfur level. The TBN is determined by the "ASTM D2896" procedure. The minimum TBN of the oil is 5 regardless of a low fuel sulfur level. Illustration 1 demonstrates the TBN.
Illustration 1 g00104890
(Y) TBN by "ASTM D2896"
(X) Percentage of fuel sulfur by weight
(1) TBN of new oil
(2) Change the used oil when the TBN reaches this level. Use the following guidelines for fuel sulfur levels that exceed 1.5 percent:
Choose an oil with the highest TBN that meets one of these classifications:
API CG-4
API CH-4
API CI-4Note: API CH-4 oils and API CI-4 oils are acceptable if the requirements of Caterpillar's ECF-1 (Engine Crankcase Fluid specification-1) are met. CH-4 oils and CI-4 oils that have not met the requirements of Caterpillar's ECF-1 Specification may cause reduced engine life.
Reduce the oil change interval. Base the oil change interval on the oil analysis. Ensure that the oil analysis includes the condition of the oil and a wear metal analysis. Excessive piston deposits can be produced by an oil with a high TBN. These deposits can lead to a loss of control of the oil consumption and to the polishing of the cylinder bore.
Operating Direct Injection (DI) diesel engines with fuel sulfur levels over 1.0 percent may require shortened oil change intervals in order to help maintain adequate wear protection.
Lubricant Viscosity Recommendations for Direct Injection (DI) Diesel Engines
The proper SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation. Refer to Table 1 (minimum temperature) in order to determine the required oil viscosity for starting a cold engine.Refer to Table 1 (maximum temperature) in order to select the oil viscosity for engine operation at the highest ambient temperature that is anticipated.Note: Generally, use the highest oil viscosity that is available to meet the requirement for the temperature at start-up.If ambient temperature conditions at engine start-up require the use of multigrade SAE 0W oil, SAE 0W-40 viscosity grade is generally preferred over SAE 0W-20 or SAE 0W-30.Note: SAE 10W-30 is the preferred viscosity grade for the following diesel engines when the ambient temperature is above −18 °C (0 °F), and below 40 °C (104 °F).
C7
C-9
C9
3116
3126When an engine is started and an engine is operated in ambient temperatures below −20 °C (−4 °F), use multigrade oils that are capable of flowing in low temperatures.These oils have lubricant viscosity grades of SAE 0W or SAE 5W.When an engine is started and operated in ambient temperatures below −30 °C (−22 °F), use a synthetic base stock multigrade oil with a 0W viscosity grade or with a 5W viscosity grade. Use an oil with a

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