101602-1231 ZEXEL 9 400 614 724 BOSCH INJECTION-PUMP ASSEMBLY 9400614724 1016021231 me070933


 

Information injection-pump assembly

BOSCH 9 400 614 724 9400614724
ZEXEL 101602-1231 1016021231
MITSUBISHI ME070933 me070933
101602-1231 INJECTION-PUMP ASSEMBLY
Rating:
45
Buy INJECTION-PUMP ASSEMBLY 101602-1231 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-1231 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8780
3. GOVERNOR 105412-2100
4. SUPPLY PUMP 105210-4661
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-6920
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5540
11. Nozzle and Holder ME047437
12. Open Pre:MPa(Kqf/cm2) 17.7(180)
13. NOZZLE-HOLDER 105031-3900
14. NOZZLE 105015-6230
15. NOZZLE SET

Include in #1:

101602-1231 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 724 9400614724
ZEXEL 101602-1231 1016021231
MITSUBISHI ME070933 me070933


Zexel num
Bosch num
Firm num
Name
101602-1231 
9 400 614 724 
ME070933  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   94.7 93.7 95.7
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   10.7 9.2 12.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-1231
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)Set idle sub-spring (5)Set at delivery
----------
K=7
----------

Speed control lever angle

Test data 101602-1231
F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery (3)Set the pump speed at aa (4)Set the pump speed at bb.
----------
aa=1415r/min bb=1015r/min
----------
a=30deg+-5deg b=(2deg) c=12deg+-5deg d=11deg+-5deg

Stop lever angle

Test data 101602-1231
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-1231
(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(1deg)




Information:


Do not use a commercial coolant/antifreeze that only meets the ASTM "D3306" specification. This type of coolant/antifreeze is made for light duty automotive applications.Use only the coolant/antifreeze that is recommended.
Note: Caterpillar recommends a 1:1 mixture of water and glycol. This mixture of water and glycol will provide optimum heavy-duty performance as a coolant/antifreeze.Note: Caterpillar DEAC DOES NOT require a treatment with an Supplemental Coolant Additive (SCA) at the initial fill. Commercial heavy-duty coolant/antifreeze that meets "ASTM D4985" or "ASTM D6210" specifications MAY require a treatment with a supplemental coolant additive at the initial fill. Read the label or the instructions that are provided by the OEM of the product.Note: These coolants WILL require a treatment with a supplemental coolant additive on a maintenance basis. Regardless of the ambient temperature, the supplemental coolant additive should be maintained between three to six percent. The Caterpillar 4C-9297 Test Strip can be used to help maintain the appropriate concentration of Caterpillar SCA.
All Caterpillar diesel engines equipped with air-to-air aftercooling (ATAAC) require a minimum of 30 percent glycol to prevent water pump cavitation.
Glycol
For optimum performance, Caterpillar recommends a 1:1 mixture of a water/glycol solution.Note: Use a mixture that will provide protection against the lowest ambient temperature.Note: 100 percent pure glycol will freeze at a temperature of −23 °C (−9 °F).
Table 1
Ethylene Glycol
Concentration Freeze Protection Boil Protection
50 Percent −36 °C (−33 °F) 106 °C (223 °F)
60 Percent −52 °C (−62 °F) 111 °C (232 °F) Check the coolant for the concentration of glycol frequently in cold weather with a refractometer type coolant tester in order to ensure adequate freeze protection.To check the concentration of glycol, use the 1U-7298 Coolant/Battery Tester (DEGREES CELSIUS) or use the 1U-7297 Coolant/Battery Tester (DEGREES FAHRENHEIT). The testers give readings that are immediate and accurate. The testers can be used with ethylene or propylene glycol.Water
Distilled water or deionized water is recommended for use in engine cooling systems. DO NOT use the following types of water in cooling systems: hard water, softened water that has been conditioned with salt, and sea water. Damage to the cooling system may result.
Note: If distilled water or deionized water is not available, use water with the properties that are listed in table 2.
Table 2
Caterpillar Minimum Acceptable Water Requirements
Property Maximum ASTM Specification
Chloride (Cl) 40 mg/L (2.4 grains per US gal) "D512"
"D4327"
Sulfate (SO4) 100 mg/L (5.9 grains per US gal) "D516"
Total Hardness 170 mg/L (10 grains per US gal) "D1126"
Total Solids 340 mg/L (20 grains per US gal) "D1888"
Acidity pH of 5.5 to 9.0 "D1293"

Have questions with 101602-1231?





Group cross 101602-1231 ZEXEL

Mitsubishi 

9 400 614 721 
ME070913 
INJECTION-PUMP ASSEMBLY
6D16
9 400 614 722 
ME070887 
INJECTION-PUMP ASSEMBLY
6D16T
9 400 619 653 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 614 723 
ME070932 
INJECTION-PUMP ASSEMBLY
6D16T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

101602-1231  
9 400 614 724 
ME070933 
INJECTION-PUMP ASSEMBLY
6D16T
9 400 614 725 
ME070934 
INJECTION-PUMP ASSEMBLY
6D16T
9 400 614 726 
ME070854 
INJECTION-PUMP ASSEMBLY
6D16T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 610 568 
ME043033 
INJECTION-PUMP ASSEMBLY
6D15T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 613 114 
ME047566 
INJECTION-PUMP ASSEMBLY
6D14T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 614 727 
ME047567 
INJECTION-PUMP ASSEMBLY
6D15T
9 400 610 378 
ME047581 
INJECTION-PUMP ASSEMBLY
6D15T
Back to top