Information injection-pump assembly
BOSCH
9 400 614 724
9400614724
ZEXEL
101602-1231
1016021231
MITSUBISHI
ME070933
me070933

Rating:
Service parts 101602-1231 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME047437
12.
Open Pre:MPa(Kqf/cm2)
17.7(180)
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 724
9400614724
ZEXEL
101602-1231
1016021231
MITSUBISHI
ME070933
me070933
Zexel num
Bosch num
Firm num
Name
101602-1231
9 400 614 724
ME070933 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16T * K
6D16T * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-5520
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.15
4.25
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.1
Pump speed
r/min
1400
1400
1400
Average injection quantity
mm3/st.
94.7
93.7
95.7
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8.7+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
10.7
9.2
12.2
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Torque spring does not operate.
(4)Set idle sub-spring
(5)Set at delivery
----------
K=7
----------
----------
K=7
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt setting
(2)At delivery
(3)Set the pump speed at aa
(4)Set the pump speed at bb.
----------
aa=1415r/min bb=1015r/min
----------
a=30deg+-5deg b=(2deg) c=12deg+-5deg d=11deg+-5deg
----------
aa=1415r/min bb=1015r/min
----------
a=30deg+-5deg b=(2deg) c=12deg+-5deg d=11deg+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
(1)At delivery
----------
----------
a=26deg+-5deg b=53deg+-5deg
----------
----------
a=26deg+-5deg b=53deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Position of coupling's tooth at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=14deg
----------
a=(1deg)
----------
aa=14deg
----------
a=(1deg)
Information:
Do not use a commercial coolant/antifreeze that only meets the ASTM "D3306" specification. This type of coolant/antifreeze is made for light duty automotive applications.Use only the coolant/antifreeze that is recommended.
Note: Caterpillar recommends a 1:1 mixture of water and glycol. This mixture of water and glycol will provide optimum heavy-duty performance as a coolant/antifreeze.Note: Caterpillar DEAC DOES NOT require a treatment with an Supplemental Coolant Additive (SCA) at the initial fill. Commercial heavy-duty coolant/antifreeze that meets "ASTM D4985" or "ASTM D6210" specifications MAY require a treatment with a supplemental coolant additive at the initial fill. Read the label or the instructions that are provided by the OEM of the product.Note: These coolants WILL require a treatment with a supplemental coolant additive on a maintenance basis. Regardless of the ambient temperature, the supplemental coolant additive should be maintained between three to six percent. The Caterpillar 4C-9297 Test Strip can be used to help maintain the appropriate concentration of Caterpillar SCA.
All Caterpillar diesel engines equipped with air-to-air aftercooling (ATAAC) require a minimum of 30 percent glycol to prevent water pump cavitation.
Glycol
For optimum performance, Caterpillar recommends a 1:1 mixture of a water/glycol solution.Note: Use a mixture that will provide protection against the lowest ambient temperature.Note: 100 percent pure glycol will freeze at a temperature of −23 °C (−9 °F).
Table 1
Ethylene Glycol
Concentration Freeze Protection Boil Protection
50 Percent −36 °C (−33 °F) 106 °C (223 °F)
60 Percent −52 °C (−62 °F) 111 °C (232 °F) Check the coolant for the concentration of glycol frequently in cold weather with a refractometer type coolant tester in order to ensure adequate freeze protection.To check the concentration of glycol, use the 1U-7298 Coolant/Battery Tester (DEGREES CELSIUS) or use the 1U-7297 Coolant/Battery Tester (DEGREES FAHRENHEIT). The testers give readings that are immediate and accurate. The testers can be used with ethylene or propylene glycol.Water
Distilled water or deionized water is recommended for use in engine cooling systems. DO NOT use the following types of water in cooling systems: hard water, softened water that has been conditioned with salt, and sea water. Damage to the cooling system may result.
Note: If distilled water or deionized water is not available, use water with the properties that are listed in table 2.
Table 2
Caterpillar Minimum Acceptable Water Requirements
Property Maximum ASTM Specification
Chloride (Cl) 40 mg/L (2.4 grains per US gal) "D512"
"D4327"
Sulfate (SO4) 100 mg/L (5.9 grains per US gal) "D516"
Total Hardness 170 mg/L (10 grains per US gal) "D1126"
Total Solids 340 mg/L (20 grains per US gal) "D1888"
Acidity pH of 5.5 to 9.0 "D1293"
Have questions with 101602-1231?
Group cross 101602-1231 ZEXEL
Mitsubishi
Mitsubishi
Mitsubishi
101602-1231
9 400 614 724
ME070933
INJECTION-PUMP ASSEMBLY
6D16T
6D16T