Information injection-pump assembly
ZEXEL
101602-0860
1016020860
ISUZU
1156011673
1156011673
Rating:
Service parts 101602-0860 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-103-2
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}
15.
NOZZLE SET
Include in #1:
101602-0860
as INJECTION-PUMP ASSEMBLY
Include in #2:
104762-4081
as _
Cross reference number
ZEXEL
101602-0860
1016020860
ISUZU
1156011673
1156011673
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
7.3
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
63.8
62.8
64.8
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
4.5+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8.6
7.3
9.9
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Set idle sub-spring
(4)Main spring setting
(5)The torque control spring does not operate.
----------
K=12
----------
----------
K=12
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=3deg+-5deg b=16deg+-5deg
----------
----------
a=3deg+-5deg b=16deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
----------
----------
a=12deg+-5deg b=46deg+-5deg
----------
----------
a=12deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=20deg
----------
a=(100deg)
----------
aa=20deg
----------
a=(100deg)
Information:
Table 1
FAULT IDENTIFIERS (FID)
FID Signed Byte Unsigned Byte Signed Word Unsigned Word Signed Long Word Unsigned Long Word Fault Description
0 - 1 $80 - $81 $E0 - $E1 $8000 - $8001 $FFE0 - $FFE1 $8000000 - $8000001 $FFFFFFE0 $FFFFFFE1 Not Used
2 $82
$E2 $8002 $FFE2 $8000002 $FFFFFFE2 Data erratic, intermittent or incorrect
3 $83
$E3 $8003 $FFE3 $8000003 $FFFFFFE3 Shorted high or open circuit
4 $84 $E4 $8004 $FFE4 $8000004 $FFFFFFE4 Shorted low
5 $85 $E5 $8005 $FFE5 $8000005 $FFFFFFE5 Open circuit or current below normal
6 $86 $E6 $8006 $FFE6 $8000006 $FFFFFFE6 Current above normal or grounded circuit
7 $87 $E7 $8007 $FFE7 $8000007 $FFFFFFE7 Not Used
8 $88 $E8 $8008 $FFE8 $8000008 $FFFFFFE8 Abnormal frequency, pulse width, or period
9 $89 $E9 $8009 $FFE9 $8000009 $FFFFFFE9 Abnormal update
10 $8A $EA $800A $FFEA $800000A $FFFFFFEA Not used
11 $8B $EB $800B $FFEB $800000B $FFFFFFEB Failure mode not identified
12 $8C $EC $800C $FFEC $800000C $FFFFFFEC Bad device or component
13 - 15 $8D - $8F $ED - $EF $800D- $800F $FFED - $FFEF $800000D - $800000F $FFFFFFED - $FFFFFFEF Not used
16 $90 $F0 $8010 $FFF0 $8000010 $FFFFFFF0 Parameter not available
17 $91 $F1 $8011 $FFF1 $8000011 $FFFFFFF1 Module not responding
18 $92 $F2 $8012 $FFF2 $800012 $FFFFFFF2 Sensor supply fault
19 - 31 $93 - $9F $F3 - $FF $8013 - $801F $FFF3 - $FFFF $8000013 $800001F $FFFFFFF3 - $FFFFFFFF Not used