101602-0700 ZEXEL 9 400 614 704 BOSCH INJECTION-PUMP ASSEMBLY 9400614704 1016020700 1156010333

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 704 9400614704

ZEXEL 101602-0700 1016020700

ISUZU 1156010333 1156010333

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Buy INJECTION-PUMP ASSEMBLY 101602-0700 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-0700 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8740

3. GOVERNOR 105410-5670

4. SUPPLY PUMP 105220-7260

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156612-7921

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4582

11. Nozzle and Holder 5-15300-089-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105031-3952

14. NOZZLE

105015-4130

15. NOZZLE SET

Include in #1:

101602-0700 as INJECTION-PUMP ASSEMBLY

101609-3450 as _

Cross reference number

BOSCH 9 400 614 704 9400614704

ZEXEL 101602-0700 1016020700

ISUZU 1156010333 1156010333

Zexel num

Bosch num

Firm num

Name

101602-0700
101602-8300

9 400 614 704

1156010333 ISUZU

INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.4 2.35 2.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.9

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 33.2 31.7 34.7

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.4

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 32.8 31 34.6

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.7+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 12.4 11.1 13.7

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1 (4)Main spring setting (5)Set idle sub-spring
----------
K=16 R1=(17.5)mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=13.5deg+-5deg b=32deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=46deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(90deg)

Information:

Control System PLC Outputs Hardwired to Relay Logic (Not Available to Customer)
Table 10
ISA TAG # PLC CARD # OUTPUT DESCRIPTION PLC REG ASSIGN SIGNAL TYPE ALARM SHUT DOWN TRIP / ACTIVATION CONDITION COMMENTS
YC-001 PLC07 Air Start to Engine O:7.0/03 DIGITAL Remote Start Only
YC-002 PLC07 Fuel Shutoff Signal to Engine O:7.0/00 DIGITAL X Shutdown or Fuel Off RFCR Relay
YC-015 PLC07 Air Shutoff Signal to Engine O:7.0/02 DIGITAL Overspeed and E-Stop ASOS Solenoid
YC-003 PLC07 Engine Prelube Signal to Engine O:7.0/01 DIGITAL >
9 kPa (1.3 psi) RPR Relay
YC-008 PLC07 Engine Protection System Override Relay On I:2.0/07 DIGITAL ROVR Relay - Override Shutdowns
YC-009 PLC07 Summary Group Alarm Relay Active O:7.0/05 DIGITAL X Any Alarm RSA Relay
YC-010 PLC07 Summary group Shutdown Signal O:7.0/07 DIGITAL X Protective Shutdown Energizes REFR Relay on Protective Shutdown
LY-001 PLC02 Jacket Water Detection Relay I:2.0/12 DIGITAL X RJWDA Relay Control System Lights and Meters
Table 11
ISA TAG # PLC CARD # OUTPUT DESCRIPTION PLC REG ASSIGN SIGNAL TYPE ALARM SHUT DOWN TRIP / ACTIVATION CONDITION COMMENTS
SI-004 Engine Speed Tachometer FREQ Mag Piclup Driven
SS1-001 Engine Hour Meter DIGITAL
PI-023 Starting Air Pressure Meter OHMS Resistive Sensor
YAL-009 PLC07 Summary Alarm Light O:7.0/06 DIGITAL X Any Alarm
YAL-010 PLC07 Summary Shutdown Light O:7.0/07 DIGITAL X Protective Shutdown
YAL-015 PLC07 PLC Failure O:7.0/15 DIGITAL X No Signal to RPLCFA RPLCFA De-energized on PLC Failure
PIL-008 Engine Prelubed DIGITAL >
9 kPa (1.3 psi)