Information injection-pump assembly
ZEXEL
101602-0691
1016020691
ISUZU
1156019214
1156019214
Rating:
Cross reference number
ZEXEL
101602-0691
1016020691
ISUZU
1156019214
1156019214
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.6
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
58.6
57.6
59.6
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.5+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
9
7.7
10.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Main spring setting
(3)Set idle sub-spring
(4)Rack difference between N = N1 and N = N2
----------
K=5 N1=1000r/min N2=800r/min
----------
----------
K=5 N1=1000r/min N2=800r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=1deg+-5deg b=19deg+-5deg
----------
----------
a=1deg+-5deg b=19deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=12deg+-5deg b=46deg+-5deg
----------
----------
a=12deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=20deg
----------
a=(90deg)
----------
aa=20deg
----------
a=(90deg)
Information:
Illustration 40 g00571243
146-9438 Engine Protection Device Change 03
Illustration 41 g00571248
147-2369 Contactor Mounting Change 01
Illustration 42 g00571249
147-2374 Transducer Mounting Group Change 01
Illustration 43 g00571250
147-5676 Instrument Panel Mounting Change 01
Illustration 44 g00571252
148-0165 Instrument Panel Change 01
Illustration 45 g00571273
148-0167 Protection Lines Change 02, Sheet 1 of 3
Illustration 46 g00571274
148-0167 Protection Lines Change 02, Sheet 2 of 3
Illustration 47 g00571278
148-0167 Protection Lines Change 02, Sheet 3 of 3
Illustration 48 g00571279
148-0169 Protection Lines Change 01, Sheet 1 of 2
Illustration 49 g00571281
148-0169 Protection Lines Change 01, Sheet 2 of 2
Illustration 50 g00571283
148-0172 Junction Box Mounting Change 01
Illustration 51 g00571284
148-0200 Transducer Mounting Change 02
Illustration 52 g00571285
148-0204 Instrument Panel Change 00
Illustration 53 g00571287
148-5722 Junction Box Mounting Change 00
Illustration 54 g00571356
157-3242 Contactor Mounting Change 00