Information injection-pump assembly
ZEXEL
101602-0441
1016020441
ISUZU
1156011341
1156011341
Rating:
Service parts 101602-0441 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-103-2
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}
15.
NOZZLE SET
Cross reference number
ZEXEL
101602-0441
1016020441
ISUZU
1156011341
1156011341
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.7
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
52
51
53
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
9.2
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
47.4
45.4
49.4
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
7.7+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
9.4
8.1
10.7
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Set idle sub-spring
(4)Main spring setting
(5)Rack difference between N = N1 and N = N2
----------
K=4 N1=1250r/min N2=700r/min
----------
----------
K=4 N1=1250r/min N2=700r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=75deg+-5deg b=23deg+-5deg
----------
----------
a=75deg+-5deg b=23deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
----------
----------
a=12deg+-5deg b=46deg+-5deg
----------
----------
a=12deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18deg
----------
a=(90deg)
----------
aa=18deg
----------
a=(90deg)
Information:
Input Modules
The following modules are input modules:
Thermocouple Module
RTD Input Module
Digital Modules
Analog ModulesWhen you apply a voltage to the channel, the relay is energized. An energized input will close all of the contacts that are normally open. An energized input will open all of the contacts that are normally closed. Digital modules are used to determine whether a circuit is ON/OFF. A number of modules are available. The MMS modules have sixteen channels. Discrete Output Modules
The programmable logic controller discrete output modules consist of analog modules and digital modules. Control of Voltage is provided by the output modules. A module provides power for the following list of functions: energizing the lamps, energizing the relays, energizing the fuel shutoff solenoid and energizing the air shutoff solenoid.Replacing a Module
Disconnect the power supply.
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Press the retaining clips at the top of the module and press the retaining clips at the bottom of the module.
Remove the module from the chassis.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Align the module and the guides in the chassis.
Gently slide the module in the chassis. Secure the top retainer clips and secure the bottom retainer clips.
Install a wire tie in order to secure the wiring.
Illustration 1 g00563310
Cover any unused slots. This protects the chassis.
Verify that the new module corrects the problem.
The following modules are input modules:
Thermocouple Module
RTD Input Module
Digital Modules
Analog ModulesWhen you apply a voltage to the channel, the relay is energized. An energized input will close all of the contacts that are normally open. An energized input will open all of the contacts that are normally closed. Digital modules are used to determine whether a circuit is ON/OFF. A number of modules are available. The MMS modules have sixteen channels. Discrete Output Modules
The programmable logic controller discrete output modules consist of analog modules and digital modules. Control of Voltage is provided by the output modules. A module provides power for the following list of functions: energizing the lamps, energizing the relays, energizing the fuel shutoff solenoid and energizing the air shutoff solenoid.Replacing a Module
Disconnect the power supply.
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Press the retaining clips at the top of the module and press the retaining clips at the bottom of the module.
Remove the module from the chassis.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Align the module and the guides in the chassis.
Gently slide the module in the chassis. Secure the top retainer clips and secure the bottom retainer clips.
Install a wire tie in order to secure the wiring.
Illustration 1 g00563310
Cover any unused slots. This protects the chassis.
Verify that the new module corrects the problem.