Information injection-pump assembly
BOSCH
9 400 610 566
9400610566
ZEXEL
101602-0420
1016020420
ISUZU
5156010943
5156010943
Rating:
Service parts 101602-0420 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-103-2
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 610 566
9400610566
ZEXEL
101602-0420
1016020420
ISUZU
5156010943
5156010943
Zexel num
Bosch num
Firm num
Name
9 400 610 566
5156010943 ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K 14BE PE6A PE
6BD1 * K 14BE PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.3
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
65.3
64.3
66.3
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
9.1
Pump speed
r/min
975
975
975
Average injection quantity
mm3/st.
68
66
70
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
6.7+-0.5
Pump speed
r/min
385
385
385
Average injection quantity
mm3/st.
9.4
8.1
10.7
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Set so that torque control passes through point B.
(3)Main spring setting
(4)Set idle sub-spring
----------
K=8
----------
----------
K=8
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=5deg+-5deg b=20deg+-5deg
----------
----------
a=5deg+-5deg b=20deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=12deg+-5deg b=46deg+-5deg
----------
----------
a=12deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(90deg)
----------
----------
a=(90deg)
Information:
Replacing the SLC 5/04
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Disconnect the power supply.
Press the retaining clips at the top of the module and press the retaining clips at the bottom of the module.
Remove the processor from the chassis.
Disconnect the Battery by removing the battery connector from the socket.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Connect the battery and the processor by attaching the battery connector to the socket.
Align the processor and the guides in the chassis.
Gently slide the module in the chassis. Secure the top retainer clips and secure the bottom retainer clips.
Install a wire tie in order to secure the wiring.
Cover any unused slots. This protects the chassis.
Illustration 1 g00563306
Verify that the new processor corrects the problem.
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Disconnect the power supply.
Press the retaining clips at the top of the module and press the retaining clips at the bottom of the module.
Remove the processor from the chassis.
Disconnect the Battery by removing the battery connector from the socket.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Connect the battery and the processor by attaching the battery connector to the socket.
Align the processor and the guides in the chassis.
Gently slide the module in the chassis. Secure the top retainer clips and secure the bottom retainer clips.
Install a wire tie in order to secure the wiring.
Cover any unused slots. This protects the chassis.
Illustration 1 g00563306
Verify that the new processor corrects the problem.