101602-0290 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016020290 5156009352

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101602-0290 1016020290

ISUZU 5156009352 5156009352

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Buy INJECTION-PUMP ASSEMBLY 101602-0290 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-0290 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8120

3. GOVERNOR 105410-3720

4. SUPPLY PUMP 105220-4561

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156635-3921

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4372

11. Nozzle and Holder 5-15300-103-2

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105030-3391

14. NOZZLE

105015-3930

15. NOZZLE SET

Include in #1:

101405-3110 as _

101602-0290 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-0290 1016020290

ISUZU 5156009352 5156009352

Zexel num

Bosch num

Firm num

Name

101602-0290

5156009352 ISUZU

INJECTION-PUMP ASSEMBLY
6BB1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 61.4 60.4 62.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.5

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 56.4 54.4 58.4

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.7

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 9.4 8.1 10.7

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Main spring setting (3)Set idle sub-spring
----------
K=5
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=7deg+-5deg b=24deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(19deg) b=(34deg)

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(90deg)

Information:

Operating with fuels that do not meet Caterpillar's recommendations can cause the following effects: starting difficulty, poor combustion, deposits in the fuel injectors, reduced service life of the fuel system, deposits in the combustion chamber and reduced service life of the engine.
Cold-soaked starts occur when the engine has not been operated for a time, allowing the crankcase oil and the fuel to become more viscous due to cooler ambient temperatures. Consult the factory if the viscosity of the cold-soaked fuel in the fuel system will be above 20 cSt.
If a particular crude oil exceeds the limits that are listed in Table 1, 3600 Series diesel engines that are configured to use heavy fuel oil may be utilized. Consult your Cat dealer or Customer Service for information about fuel that exceeds the limits that are listed in Table 1.Note: The Crude Oil Specification for Cat 3600 and C280 Series Diesel Engines is applicable to 3500 Series Diesel Engines. Consult your Cat dealer for guidance.
Use of permissible fuels, such as some crude oils, some blends of crude oil with distillate fuel, some biodiesel, and some marine diesel fuel, can result in higher maintenance costs and reduced engine life.