101601-9970 ZEXEL 9 400 614 698 BOSCH INJECTION-PUMP ASSEMBLY 9400614698 1016019970 1670095069

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 698 9400614698

ZEXEL 101601-9970 1016019970

NISSAN-DIESEL 1670095069 1670095069

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Buy INJECTION-PUMP ASSEMBLY 101601-9970 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-9970 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-3350

3. GOVERNOR 105460-0590

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS 105614-3360

6. COUPLING PLATE 105661-0601

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5341

11. Nozzle and Holder 16600-95013

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4620

14. NOZZLE

105015-6981

15. NOZZLE SET

Include in #1:

101402-3952 as _

101601-9970 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 698 9400614698

ZEXEL 101601-9970 1016019970

NISSAN-DIESEL 1670095069 1670095069

Zexel num

Bosch num

Firm num

Name

101601-9970

9 400 614 698

1670095069 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
NE6 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.8

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 79.4 78.4 80.4

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.2

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 68.3 66.3 70.3

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.2+-0.5

Pump speed r/min 285 285 285

Average injection quantity mm3/st. 9 7.2 10.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 13.2+-0. 5

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 115 115

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 1.5 1 2

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Excess fuel setting for starting: SXL (2)Damper spring setting: DL
----------
SXL=10+0.2mm DL=6-0.2mm
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16.5deg+-5deg b=21deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=20mm
----------
a=71deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(35deg)

Information:

ACTION REQUIRED
Do not order the 601-8546 and 601-8547 Hoses. The new hoses have been direct shipped to the dealership prior to the release of this Service Letter program.
If you have not received the parts, the parts received are damaged, or if you have any questions you will need to work with your Dealer TC to submit the information or question through CPI Feedback within the Service Information Management System (SIMSi).
Give the information to your Dealer Technical Communicator (TC) along with this service letter program number and CPI number 472555.
Request the Dealer TC to submit the CPI Feedback.
Refer to the attached Rework Procedure.
OWNER NOTIFICATION
Owners in the following countries will receive the attached Owner Notification:
US
Canada
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 1.5-hour job
Note: $60 US Dollars are allowed for 10 Liters of coolant.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
EXAMPLE COPY OF OWNER NOTIFICATION
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DEF INJECTOR COOLANT HOSES
MODELS INVOLVED - CERTAIN 313 AND 315 NGH EXCAVATORS
Dear Cat Product Owner:
The existing coolant hoses need to be replaced on the products listed below. The existing hoses can leak water and/or burst. You will not be charged for the service performed.
Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 01Jul2020 when scheduling this service.
We regret the inconvenience this may cause you, and urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Caterpillar Inc.
Identification #(s)
Attached to 01Jul2020 Service Letter
Rework Procedure
1. Confirm the machine/engine components/coolant are cooled down for safety.
2. Drain coolant (approximately 10L) to avoid spilling out from hoses during replacement.
3. Removed the strap on hose. Refer to Image1.3.1.
Image1.3.1
4. Loosen the clamps and remove the hoses (both inlet and outlet). Refer to Image1.4.1.
Image1.4.1
5. Install new parts. Refer to Images1.5.1 and 1.5.2.
Image1.5.1
Image1.5.2
6. Fill the coolant and check for leakage from the hoses.