101601-9571 ZEXEL 9 400 614 687 BOSCH INJECTION-PUMP ASSEMBLY 9400614687 1016019571 16713z5607

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 687 9400614687

ZEXEL 101601-9571 1016019571

NISSAN-DIESEL 16713Z5607 16713z5607

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Service parts 101601-9571 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-1880

3. GOVERNOR 105921-0682

4. SUPPLY PUMP 105220-5640

5. AUTOM. ADVANCE MECHANIS 105672-4001

6. COUPLING PLATE 105661-0391

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5501

11. Nozzle and Holder 16600-Z5515

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4490

14. NOZZLE

105015-5320

15. NOZZLE SET

Include in #1:

101342-9030 as _

101601-9571 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 687 9400614687

ZEXEL 101601-9571 1016019571

NISSAN-DIESEL 16713Z5607 16713z5607

Zexel num

Bosch num

Firm num

Name

101601-9571

9 400 614 687

16713Z5607 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD6T * K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 10.7

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 44.4 43.4 45.4

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.5 7.7 11.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.7)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 44.4 43.4 45.4

Basic *

Fixing the lever *

Boost pressure kPa 21.3 21.3

Boost pressure mmHg 160 160

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.35

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 70 66.8 73.2

Fixing the lever *

Boost pressure kPa 21.3 21.3

Boost pressure mmHg 160 160

Injection quantity adjustment_05

Adjusting point C

Rack position R1+0.35

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 79.6 75.6 83.6

Fixing the lever *

Boost pressure kPa 21.3 21.3

Boost pressure mmHg 160 160

Injection quantity adjustment_06

Adjusting point D

Rack position R2(10.1)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 32.3 30.3 34.3

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_07

Adjusting point I

Rack position 12.7+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 77 77 87

Fixing the lever *

Rack limit *

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R2(10.1)

Boost pressure kPa 4 2.7 5.3

Boost pressure mmHg 30 20 40

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(10.7)

Boost pressure kPa 8 8 8

Boost pressure mmHg 60 60 60

Timer adjustment

Pump speed r/min -

Advance angle deg. 1 0.5 1.5

Remarks
Measure speed (beginning of operation).

Timer adjustment_02

Pump speed r/min 600-150

Advance angle deg. 0 0 0

Timer adjustment_03

Pump speed r/min 1250+-50

Advance angle deg. 0 0 0

Timer adjustment_04

Pump speed r/min 1500

Advance angle deg. 2.5 2 3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT (3)Boost compensator stroke: BCL
----------
T1=A65 BCL=0.6+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=26.5deg+-5deg b=41deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

4N8735 Oil Pump (Two Section Gear)
Before operation, the pump must be lubricated with clean engine oil and the pump must turn freely by hand or damage to parts can be the result.
Section A:Rotation (viewed from the drive end) ... counterclockwiseTest on test stand, with SAE 10W oil at 49°C (120°F)Output ... 193 liter/min (51 U.S. gpm)With pump at ... 2550 rpm Section B:Rotation (viewed from the drive end) ... counterclockwiseTest on test stand, with SAE 10W oil at 49°C (120°F)Output ... 272 liter/min (72 U.S. gpm)At a pressure of ... 310 kPa (45 psi)With pump at ... 2550 rpmOutput ... 144 liter/min (38 U.S. gpm) At a pressure of ... 560 kPa (81 psi)With pump at ... 2550 rpm(1) Diameter of drive shaft (new) ... 20.320 0.005 mm (.8000 .0002 in) Bore in bearings for drive shaft (new) ... 20.361 0.008 mm (.8016 .0003 in)(2) Diameter of idler shaft (new) ... 20.320 0.005 mm (.8000 .0002 in) Bore in bearings for drive shaft (new) ... 20.361 0.008 mm (.8016 .0003 in)(3) Length of gears (new) ... 57.158 0.025 mm (2.2503 .0010 in) Depth of bores for gears (new) ... 57.285 0.020 mm (2.2553 .0008 in)(4) Diameter of drive shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in)(5) Diameter of idler shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in)(6) Length of gears (new) ... 79.375 0.025 mm (3.1250 .0010 in) Depth of bores for gears (new) ... 79.502 0.020 mm (3.1300 .0008 in)(7) Diameter of drive shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in)(8) Diameter of idler shaft (new) ... 22.217 0.005 mm (.8747 .0002 in) Bore in bearings for drive shaft (new) ... 22.258 0.008 mm (.8763 .0003 in) (9) 2S2760 Spring (oil pressure relief valve): Length under test force ... 117.9 mm (4.64 in)Test force ... 490 27 N (110 6 lb)Free length after test ... 152.9 mm (6.02 in)Outside diameter ... 27.00 mm (1.063 in)
Pump Body - Section A(10) Install bearings to depth ... 1.52 mm (.060 in)(11) Bearing junction.(12) Position of bearing junction from the centerline through