101601-9440 ZEXEL 9 400 610 564 BOSCH INJECTION-PUMP ASSEMBLY 9400610564 1016019440 1679095004


 

Information injection-pump assembly

BOSCH 9 400 610 564 9400610564
ZEXEL 101601-9440 1016019440
NISSAN-DIESEL 1679095004 1679095004
101601-9440 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101601-9440 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-9440 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-1800
3. GOVERNOR 105401-0151
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS 105614-3180
6. COUPLING PLATE 105661-0360
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6260
11. Nozzle and Holder 16600-95004
12. Open Pre:MPa(Kqf/cm2) 22.6{230}
13. NOZZLE-HOLDER 105031-4570
14. NOZZLE 105015-5880
15. NOZZLE SET

Include in #1:

101601-9440 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 564 9400610564
ZEXEL 101601-9440 1016019440
NISSAN-DIESEL 1679095004 1679095004


Zexel num
Bosch num
Firm num
Name
101601-9440 
9 400 610 564 
1679095004  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ND6T * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.6 2.55 2.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   73.9 72.4 75.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   32.7 32.7
Boost pressure mmHg   245 245
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.3+-0. 5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   57.8 55.8 59.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   17.3 15.8 18.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   86.5 86.5 106.5
Fixing the lever   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   (10.3)
Boost pressure kPa   12.7 11.4 14
Boost pressure mmHg   95 85 105
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   10.9
Boost pressure kPa   22 18 26
Boost pressure mmHg   165 135 195
Timer adjustment
Pump speed r/min   650--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9440
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack limit using excess fuel lever
----------
K=6
----------

Speed control lever angle

Test data 101601-9440
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=35deg+-5deg

Stop lever angle

Test data 101601-9440
N:Pump normal S:Stop the pump.
----------

----------
a=10.5deg+-5deg b=53deg+-5deg

0000001101

Test data 101601-9440
N:Normal B:When boosted
----------

----------
a=(15deg) b=(15deg)

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101601-9440
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=5.4mm
----------
a1=A a2=B a3=C a4=D r1=750r/min r2=750r/min r3=- r4=- Q1=83.6+-1.5mm3/st Q2=73.9+-1.5mm3/st Q3=- Q4=- c1=+-2% c2=+-2% c3=- c4=- a5=28 a6=27 a7=26 a8=25 a9=24 a10=23 a11=- a12=- a13=- a14=- a15=- r5=1400r/min r6=1350r/min r7=1300r/min r8=1250r/min r9=1200r/min r10=1150r/min r11=- r12=- r13=- r14=- r15=- R5=1505+-35r/min R6=1450+-33r/min R7=1395+-32r/min R8=1340+-31r/min R9=1290+-30r/min R10=1235+-28r/min R11=- R12=- R13=- R14=- R15=-

Timing setting

Test data 101601-9440
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

Fuel consumption complaints are related to engine owners expectations. They may often times be related to the engine itself, causes other than the engine, and in some cases the fuel consumption may be normal for the application. Only a good discussion with the owner/operator, as described in the "Owner/Operator Input" section, will give guidance as to a correct repair or to prevent unnecessary repairs.Owner/Operator Input
The following are some of the questions which should be asked before beginning any diagnosis or repair for an engine performance complaint. There Are No Hard And Fast Answers For These Questions. There are many factors that can cause poor fuel mileage or make users believe they are getting fuel-poor-mileage.There are also a variety of customer expectations which are acceptable. The answers to these questions will give you a better understanding and perspective on the complaint and may identify characteristics which will help pinpoint the cause of the complaint quickly.1. Are miles measured accurately? A most common problem in determining mpg is errors in recording the number of miles traveled.A. Is this vehicle hub or cab odometer accurate? The easiest way to check an odometer is to install a hub odometer known to be accurate and for the tire size on the truck. Run the truck over several hundred miles and compare the reading with the original odometer.Odometers may also be checked by comparing them to interstate mile posts or by running over a course of known length - a 50-mile run is required to get a good check.B. Are "book miles" or "driver-paid miles" correct? Another way in which miles for mpg calculations are obtained by a fleet is the use of "book miles" or "driver-paid miles". The use of this system can short mileage accumulation by 10 to 15%; thus, mpg is low by 10 to 15%.C. Is the vehicle used for pick-up and delivery operation? Another problem affecting mileage accumulation in many fleets is the use of linehaul equipment for pickup and delivery operations. In the "book mile" system, the truck rarely gets credit for any miles run in pick-up and delivery.2. Is fuel measurement accurate? There are a number of ways in which fuel measurement can be the source of mpg problems.A. Are fuel pumps calibrated? If fuel tickets come from company-owned fuel pumps, there can be errors because nonrevenue fuel pumps do not have calibration requirements in many states.B. Are road fuel tickets accurate? The only way to verify fuel additions when road fuel tickets are used is a laborious ticket-by-ticket audit ensuring that the correct amount of fuel has been entered for the vehicles in question and that there are no indications of incorrect entries.C. Are tank-full mileage checks correctly done? The big problem in "tank-full" checks is getting the tank filled to the same level before and after the user "checked the mileage". With two 100 gallon tanks, errors of 5 to 10 gallons are very common in topping off tanks because of the way truck tanks

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