101601-9272 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016019272


 

Information injection-pump assembly

ZEXEL 101601-9272 1016019272
101601-9272 INJECTION-PUMP ASSEMBLY
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Service parts 101601-9272 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-1760
3. GOVERNOR 105462-7261
4. SUPPLY PUMP 105220-1910
5. AUTOM. ADVANCE MECHANIS 105672-4001
6. COUPLING PLATE 105661-0390
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5501
11. Nozzle and Holder 16600-Z5515
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4490
14. NOZZLE 105015-5320
15. NOZZLE SET

Include in #1:

101601-9272 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101601-9272 1016019272


Zexel num
Bosch num
Firm num
Name
101601-9272 
101601-9273 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   73.2 72.2 74.2
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   14.7 14.7
Boost pressure mmHg   110 110
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.1
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   49.2 48.2 50.2
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   14.7 14.7
Boost pressure mmHg   110 110
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.7
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   42.6 40.6 44.6
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   7.8+-0.5
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   9.5 7.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   57 57
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   8.7
Boost pressure kPa   4 4 4
Boost pressure mmHg   30 30 30
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   9.1
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Timer adjustment
Pump speed r/min   300
Advance angle deg.   1 0.5 1.5
Timer adjustment_02
Pump speed r/min   600-150
Advance angle deg.   0 0 0
Timer adjustment_03
Pump speed r/min   1250+-50
Advance angle deg.   0 0 0
Remarks
Beginning of advance.
 
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   1.5
Timer adjustment_05
Pump speed r/min   1500
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9272
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke
----------
DL=6.5-0.2mm
----------

0000000901

Test data 101601-9272
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=18.5deg+-5deg b=21deg+-3deg

Stop lever angle

Test data 101601-9272
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=20mm
----------
a=40deg+-5deg b=71deg+-5deg

Timing setting

Test data 101601-9272
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Information:


8T0900 AC/DC Clamp-On AmmeterThe 8T0900 AC/DC Clamp-On Ammeter is a completely portable, self-contained instrument that allows electrical current measurements to be made without breaking the circuit or disturbing the insulation on conductors. A digital display is located on the ammeter for reading current directly in a range from 1 to 1200 amperes. If an optional 6V6014 Cable is connected between this ammeter and one of the digital multimeters, current readings of less than one ampere can then be read directly from the display of the multimeter.A lever is used to open the jaws over the conductor [up to a diameter of 19 mm (.75 in)], and the spring loaded jaws are then closed around the conductor for current measurement. A trigger switch that can be locked in the ON or OFF position is used to turn on the ammeter. When the turn-on trigger is released, the last current reading is held on the display for five seconds. This allows accurate measurements to be taken in limited access areas where the digital display is not visible to the operator. A zero control is provided for DC operation, and power for the ammeter is supplied by batteries located inside the handle. Make reference to Special Instruction, Form No. SEHS8420 for more complete information for use of the 8T0900 Clamp-On Ammeter.6V7070 Heavy-Duty Digital Multimeter
6V7070 Heavy-Duty Digital MultimeterThe 6V7070 Heavy-Duty Digital Multimeter is a completely portable, hand held instrument with a digital display. This multimeter is built with extra protection against damage in field applications, and is equipped with seven functions and 29 ranges. The 6V7070 Multimeter has an instant ohms indicator that permits continuity checking for fast circuit inspection. It also can be used for troubleshooting small value capacitors.The 6V7800 Regular-duty Digital Multimeter (a low cost option to the Heavy-Duty Multimeter) is also available; however, the 6V7800 Multimeter does not have the 10A range or the instant ohms feature of the 6V7070 Multimeter. Make reference to Special Instruction, Form No. SEHS7734 for more complete information for use of the 6V7070 and 6V7800 Multimeters.Battery
Never disconnect any charging unit circuit or battery circuit cable from battery when the charging unit is operated. A spark can cause an explosion from the flammable vapor mixture of hydrogen and oxygen that is released from the electrolyte through the battery outlets. Injury to personnel can be the result.
The battery circuit is an electrical load on the charging unit. The load is variable because of the condition of the charge in the battery. Damage to the charging unit will result if the connections (either positive or negative) between the battery and charging unit are broken while the charging unit is in operation. This is because the battery load is lost and there is an increase in charging voltage. High voltage will damage, not only the charging unit, but also the regulator and other electrical components.Use the 6V4930 Battery Load Tester, the 8T0900 Clamp-ON Ammeter and the 6V7070 Multimeter to load test a battery that does not hold a

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Group cross 101601-9272 ZEXEL

Yanmar 

 
12862051020 
INJECTION-PUMP ASSEMBLY
6GHHT
 
12862051021 
INJECTION-PUMP ASSEMBLY
6GH-HT

Nissan-Diesel 

 
16700Z5572 
INJECTION-PUMP ASSEMBLY
FD6T
 
16713Z5567 
INJECTION-PUMP ASSEMBLY
FD6T
 
16713Z5569 
INJECTION-PUMP ASSEMBLY
FD6T
 
 
INJECTION-PUMP ASSEMBLY
FD6T
 
16713Z5571 
INJECTION-PUMP ASSEMBLY
FD6T
 
16700Z5573 
INJECTION-PUMP ASSEMBLY
FD6
 
 
INJECTION-PUMP ASSEMBLY
FD6
 
16713Z5568 
INJECTION-PUMP ASSEMBLY
FD6
 
 
INJECTION-PUMP ASSEMBLY
6110
 
 
INJECTION-PUMP ASSEMBLY
6110A

Yanmar 

 
12761651010 
INJECTION-PUMP ASSEMBLY
6CH
9 400 614 685 
12761651011 
INJECTION-PUMP ASSEMBLY
6CH
 
12761051040 
INJECTION-PUMP ASSEMBLY
6CH
 
 
INJECTION-PUMP ASSEMBLY
6110

Nissan-Diesel 

 
16700Z5574 
INJECTION-PUMP ASSEMBLY
FD6T
 
16700Z5603 
INJECTION-PUMP ASSEMBLY
FD6T
101601-9272  

101601-9273 
 
 
INJECTION-PUMP ASSEMBLY
FD6T
 
16700Z5605 
INJECTION-PUMP ASSEMBLY
FD6T
 
 
INJECTION-PUMP ASSEMBLY
FD6
9 400 614 686 
16700Z5575 
INJECTION-PUMP ASSEMBLY
FD6
 
 
INJECTION-PUMP ASSEMBLY
FD6T
 
16713Z5564 
INJECTION-PUMP ASSEMBLY
FD6T
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