101601-9070 ZEXEL 9 400 614 678 BOSCH INJECTION-PUMP ASSEMBLY 9400614678 1016019070 16700z5503


 

Information injection-pump assembly

BOSCH 9 400 614 678 9400614678
ZEXEL 101601-9070 1016019070
NISSAN-DIESEL 16700Z5503 16700z5503
101601-9070 INJECTION-PUMP ASSEMBLY
Rating:
25
Buy INJECTION-PUMP ASSEMBLY 101601-9070 zexel genuine, new aftermarket engine parts with delivery

Include in #1:

Cross reference number

BOSCH 9 400 614 678 9400614678
ZEXEL 101601-9070 1016019070
NISSAN-DIESEL 16700Z5503 16700z5503


Zexel num
Bosch num
Firm num
Name
101601-9070 
9 400 614 678 
16700Z5503  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   60 57.7 62.3
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   55.7 54.1 57.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   44.5 42.9 46.1
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8 6.8 9.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   450+100- 50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3.5 3 4
Timer adjustment_04
Pump speed r/min   1450
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-9070
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel setting for starting: SXL (3)Torque control spring setting
----------
DL=8.5-0.2mm SXL=11.6+0.2mm
----------

0000000901

Test data 101601-9070
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 101601-9070
N:Pump normal S:Stop the pump.
----------

----------
a=30deg+-5deg b=72deg+-5deg

Timing setting

Test data 101601-9070
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

Electronic Controls
The electronic controller consists of two main components: the Electronic Control Module (ECM) and the Personality Module. The ECM is the computer which controls the PEEC engine. The Personality Module is the software which controls how the computer behaves. The two must be used together: neither can do anything by itself.Rack Controls
The rack mechanism on a PEEC III engine is very similar to a mechanical 3406 engine. The fuel injection pump is nearly identical; the rack is moved by a servo valve which receives oil pressure from the fuel injection pump. However, the PEEC III servo spool is moved by a solenoid (BTM) rather than by a linkage controlled by flyweights and springs.PEEC III determines a "desired rpm" based on the throttle position, vehicle speed, customer specified parameters, and certain diagnostic codes. The PEEC III governor tries to maintain the desired rpm by sensing actual engine speed using the engine speed sensor, then controlling the rack to achieve the desired rpm.PEEC III RPM Control Logic To move the rack, PEEC III adjusts the voltage to the rack solenoid (BTM) to increase rack. More voltage results in more rack. PEEC III knows how far the rack went by reading the rack position sensor. PEEC III increases the voltage to the rack solenoid until it senses the rack is in the desired position.PEEC III Electronic Governor PEEC III sets certain limits on rack motion. "FRC Rack" is a rack limit based on fuel-air ratio control, for emissions purposes. It works similar to a mechanical engine FARC; when PEEC III senses a higher boost pressure (more air into cylinder), it increases the FRC Rack limit, which allows more fuel into the cylinder. "Rated Rack" is a rack limit based on horsepower of the engine. It is similar to the rack stops and torque springs on a mechanical engine. It provides horsepower and torque curves for a specific engine family and rating. All of these limits are programmed by the factory into the personality module.Timing Advance Controls
The timing advance mechanism is the same as the 3406 mechanical engine, except the Timing solenoid (BTM), instead of the flyweights, controls timing advance. PEEC III adjusts voltage to the timing solenoid to change timing advance. More voltage results in more timing advance. PEEC III knows how much advance was achieved by reading the timing position sensor. PEEC III simply increases voltage to the timing solenoid until it senses that the timing advance is in the desired position.PEEC III Timing Advance Programmable Parameters
Certain parameters that affect PEEC III 3406 Diesel Engine operation may be changed with electronic service tools (either the ECAP or DDT). The parameters are stored in the ECM, and are protected from unauthorized changes by passwords.These parameters are either "System Configuration Parameters" or "Customer Parameters". System Configuration Parameters are those that effect horsepower family or emissions. Customer Parameters are those that affect cruise control, vehicle speed limits, progressive shifting, horsepower rating within a family, engine protection mode, and PTO operation.Some parameters may

Have questions with 101601-9070?





Group cross 101601-9070 ZEXEL

Nissan-Diesel 

 
16700Z5501 
INJECTION-PUMP ASSEMBLY
FD6
 
16713Z5510 
INJECTION-PUMP ASSEMBLY
FD6
 
16700Z5502 
INJECTION-PUMP ASSEMBLY
FD6
 
16700Z5510 
INJECTION-PUMP ASSEMBLY
FD6

Yanmar 

 
12761051071 
INJECTION-PUMP ASSEMBLY
6CH

Nissan-Diesel 

 
16790Z5500 
INJECTION-PUMP ASSEMBLY
FD6

Yanmar 

 
12762051010 
INJECTION-PUMP ASSEMBLY
6CH

Nissan-Diesel 

101601-9070  
9 400 614 678 
16700Z5503 
INJECTION-PUMP ASSEMBLY
FD6

Yanmar 

 
12762051011 
INJECTION-PUMP ASSEMBLY
6CH
Back to top