Information injection-pump assembly
ZEXEL
101601-7400
1016017400
ISUZU
1156010161
1156010161
Rating:
Cross reference number
ZEXEL
101601-7400
1016017400
ISUZU
1156010161
1156010161
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-0220
Overflow valve opening pressure
kPa
147
113
181
Overflow valve opening pressure
kgf/cm2
1.5
1.15
1.85
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.7
3.65
3.75
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.9
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
106.2
104.2
108.2
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.2
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
108.1
107.1
109.1
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.6+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
11.5
9.2
13.8
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
-
Pump speed
r/min
150
150
150
Each cylinder's injection qty
mm3/st.
140
140
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Injection quantity adjustment_05
Adjusting point
E
Rack position
9.8
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
73
71
75
Max. variation between cylinders
%
0
-2
2
Fixing the lever
*
Remarks
At absolute pressure 61.3 kPa {460 mmHg}
At absolute pressure 61.3 kPa {460 mmHg}
Timer adjustment
Pump speed
r/min
500
Advance angle
deg.
0.3
Timer adjustment_02
Pump speed
r/min
600
Advance angle
deg.
0.8
0.1
0.8
Timer adjustment_03
Pump speed
r/min
700
Advance angle
deg.
0.8
0.3
1.3
Timer adjustment_04
Pump speed
r/min
900
Advance angle
deg.
2
1.5
2.5
Timer adjustment_05
Pump speed
r/min
1150
Advance angle
deg.
4
3.5
4.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Excess fuel setting for starting: SXL
(3)Aneroid compensator absolute pressure: P1
----------
DL=6.5+-0.5mm SXL=12.1+-0.1mm P1=61.3+-0.7kPa{460+-5mmHg}
----------
----------
DL=6.5+-0.5mm SXL=12.1+-0.1mm P1=61.3+-0.7kPa{460+-5mmHg}
----------
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
(2)Attach the return spring to the upper hole and adjust.
----------
----------
a=4deg+-5deg b=21deg+-3deg
----------
----------
a=4deg+-5deg b=21deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=35.5deg+-5deg b=71deg+-5deg
----------
----------
a=35.5deg+-5deg b=71deg+-5deg
0000001501 ACS
(A) Set screw
(B) Push rod 1
1. Aneroid compensator unit adjustment
(1)Screw in (A) to obtain L1.
2. Adjustment following governor installation
(1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position.
(2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=700r/min L1=(0.6~0.9)mm
----------
R1=11.2mm R2=9.8mm P1=(90.6)kPa((680)mmHg) P2=61.3+-0.7kPa(460+-5mmHg) Q1=108.1+-1cm3/1000st Q2=(73)+-1cm3/1000st
----------
N1=700r/min L1=(0.6~0.9)mm
----------
R1=11.2mm R2=9.8mm P1=(90.6)kPa((680)mmHg) P2=61.3+-0.7kPa(460+-5mmHg) Q1=108.1+-1cm3/1000st Q2=(73)+-1cm3/1000st
Information:
Reference Numbers
Information for the following listed items may be needed for ordering parts. Locate the information for your engine. Record the information on the appropriate line below. You may wish to make a copy of this record. Retain the information for future reference.Record for Reference
Engine Model ____________________Engine Serial No. ____________________Engine Arrangement No. ____________________Engine Power ____________________Engine Low Idle rpm ____________________Engine Full Load rpm ____________________Performance Specification No. ____________________Governor Group No. ____________________Fuel Filter Element No. ____________________Lubrication Oil Filter Element No. ____________________Auxiliary Oil Filter Element No. ____________________Lubrication Oil System Capacity ____________________Supplemental Coolant Additive Maintenance Element No. ____________________Supplemental Coolant Additive Precharge Element (Optional) No. ____________________Cooling System Capacity ____________________Air Cleaner Element No. ____________________Fan Drive Belt Set No. ____________________Alternator Belt No. ____________________Ordering Parts
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your Caterpillar engine investment.When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.
Information for the following listed items may be needed for ordering parts. Locate the information for your engine. Record the information on the appropriate line below. You may wish to make a copy of this record. Retain the information for future reference.Record for Reference
Engine Model ____________________Engine Serial No. ____________________Engine Arrangement No. ____________________Engine Power ____________________Engine Low Idle rpm ____________________Engine Full Load rpm ____________________Performance Specification No. ____________________Governor Group No. ____________________Fuel Filter Element No. ____________________Lubrication Oil Filter Element No. ____________________Auxiliary Oil Filter Element No. ____________________Lubrication Oil System Capacity ____________________Supplemental Coolant Additive Maintenance Element No. ____________________Supplemental Coolant Additive Precharge Element (Optional) No. ____________________Cooling System Capacity ____________________Air Cleaner Element No. ____________________Fan Drive Belt Set No. ____________________Alternator Belt No. ____________________Ordering Parts
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your Caterpillar engine investment.When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.