101601-6280 ZEXEL F 019 Z10 170 BOSCH INJECTION-PUMP ASSEMBLY f019z10170 1016016280 me036817


 

Information injection-pump assembly

BOSCH F 019 Z10 170 f019z10170
ZEXEL 101601-6280 1016016280
MITSUBISHI ME036817 me036817
101601-6280 INJECTION-PUMP ASSEMBLY
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Service parts 101601-6280 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9261
3. GOVERNOR 105490-3230
4. SUPPLY PUMP 105210-4641
5. AUTOM. ADVANCE MECHANIS 105624-5050
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4850
11. Nozzle and Holder ME036780
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4250
14. NOZZLE 105015-3490
15. NOZZLE SET

Include in #1:

101601-6280 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 170 f019z10170
ZEXEL 101601-6280 1016016280
MITSUBISHI ME036817 me036817


Zexel num
Bosch num
Firm num
Name
101601-6280 
F 019 Z10 170 
ME036817  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11
Pump speed r/min   1000 1000 1000
Each cylinder's injection qty mm3/st.   67 65 69
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.8+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   6.8 5.8 7.8
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   B
Rack position   R(11+-0. 5)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   67 66 68
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   A
Rack position   R(11+-0. 5)
Pump speed r/min   1580 1580 1580
Average injection quantity mm3/st.   67 63 71
Difference in delivery mm3/st.   6 6 6
Fixing the lever   *
Timer adjustment
Pump speed r/min   1000+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-6280
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL
----------
DL=6.5-0.5mm SXL=11+0.7+0.5mm
----------

0000000901

Test data 101601-6280
F:Full load I:Idle
----------

----------
a=17deg+-5deg b=30deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=410r/min Ra=9.1mm
----------




Information:

Fuel System Information
Use only fuel as recommended in this section.
Fill the fuel tank at the end of each day of operation to drive out moist air and to prevent condensation. Do not fill the tank to the top. Fuel expands as it gets warm and may overflow. Do not fill the fuel filters with fuel before installing them. Contaminated fuel will cause accelerated wear to the fuel system parts.
Fuel Tanks
Drain the water and sediment from any fuel storage tank weekly, at the oil change period, and before it is refilled. This will help prevent water and/or sediment from being pumped from the fuel storage tank into the engine fuel tank.Fuel tanks should contain some provision for draining water and sediment from the bottom of the fuel tanks. Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel supply pipe. This water and sediment should be drained at each oil change. Do not use fuel tanks with supply lines that take fuel directly from the bottom of the tank.Fuel Lines
The fuel return line should deposit fuel at the top of the tank opposite the supply connection. This allows the engine to get warm (not hot) fuel from the tank. It also allows air to escape from the return fuel without being pulled back into the engine. If hot fuel must return to the tank, a fuel cooler is required.Avoid sharp angles and use as few fittings and connections as possible. Moisture in the fuel will tend to collect and freeze at low points in the fuel lines. Fuel lines should travel the most direct route to the engine compartment.Do not use galvanized fittings in the fuel lines. Size fuel lines so they do not exceed maximum fuel transfer pump inlet restriction and fuel return line restriction specifications.Fuel Filters
A primary fuel filter and/or water separator is recommended and should be installed between the fuel tank and the engine fuel inlet.After changing the fuel filter(s), always prime the fuel system (if equipped with a priming pump) to remove air bubbles from the system.Fuel Recommendations
Caterpillar Diesel Engines are capable of burning a wide range of distillate fuels. The use of clean, stable blends of distillate fuel which meet the following requirements will provide quality engine service life. The fuels recommended for use in Caterpillar engines are normally No.2-D diesel fuel and No.2 fuel oil, although No. 1 grades are acceptable. The following fuel specifications are some of the worldwide fuels which also meet the requirements. The following fuel characteristics should be considered when procuring fuel for use in Caterpillar diesel engines.Cetane Number
The minimum cetane number required for average starting conditions for the direct injection engine is 40. A higher cetane value may be required for high altitude operation or cold weather starting.Filterability
Clean fuels should have no more than 0.1% of sediment and water. Storage of fuel for extended periods of time can cause fuel oxidation with solids forming, causing filtering problems.Pour Point
The pour

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Group cross 101601-6280 ZEXEL

Mitsubishi 

 
ME036485 

 
ME036486 

 
ME036487 
INJECTION-PUMP ASSEMBLY
6D14
 
ME03664601 
INJECTION-PUMP ASSEMBLY
6D14
 
ME036493 

 
ME036494 

 
ME036495 

 
ME03665501 
INJECTION-PUMP ASSEMBLY
6D14
101601-6280  
F 019 Z10 170 
ME036817 
INJECTION-PUMP ASSEMBLY
6D14
 
ME03665601 
INJECTION-PUMP ASSEMBLY
6D14
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