101601-5970 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016015970 220204030a


 

Information injection-pump assembly

ZEXEL 101601-5970 1016015970
HINO 220204030A 220204030a
101601-5970 INJECTION-PUMP ASSEMBLY
Rating:
52
Buy INJECTION-PUMP ASSEMBLY 101601-5970 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-5970 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5200
3. GOVERNOR 105400-7800
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS 105614-3530
6. COUPLING PLATE 105662-1280
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6750
11. Nozzle and Holder 23600-2490A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4440
14. NOZZLE 105015-9220
15. NOZZLE SET

Include in #1:

101601-5970 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101601-5970 1016015970
HINO 220204030A 220204030a


Zexel num
Bosch num
Firm num
Name
101601-5970 
101601-5971 
 
220204030A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   119.2 117.2 121.2
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.9
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5970
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Deliver without the torque control spring operating. (3)Main spring setting (4)Set idle sub-spring
----------
K=9
----------

Speed control lever angle

Test data 101601-5970
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101601-5970
N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=4.8mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101601-5970
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

Caterpillar's Scheduled Oil Sampling (S O S) is the best indicator for determining what is happening inside your engine.S O S is a diagnostic tool used to determine oil performance and component wear rates with a series of tests designed to identify and measure contamination such as soot, sulfur, etc. and degradation such as the presence of fuel, water and antifreeze in a sample of oil.The tests also determine the amount of wear metals present in the oil sample, which is compared to established Caterpillar norms to determine acceptability. To be effective as an indicator, S O S must be performed on a continuing basis. Intermittent sampling will not allow wear rate trend lines to be established.
S O S Sampling Valve (if equipped) Obtain at Every 250 Hour Interval or Oil Change.Obtain S O S samples at regularly scheduled intervals to monitor the condition and maintenance requirements of your engine. Each oil sample should be taken when the oil is warm and well mixed to ensure that the sample is representative of the oil in the engine crankcase.Consult your Caterpillar dealer for complete information and assistance in establishing an S O S program for your engine(s).S O S Analysis
S O S is composed of three basic tests: * Wear Analysis* Chemical and Physical Tests* Oil Condition Analysis Wear analysis is performed with an atomic absorption spectrophotometer to monitor component wear by identifying and measuring concentrations, in parts per million, of wear elements present in the oil. Based on known normal concentration data, maximum limits of wear elements are established. Impending failures can be identified when test results deviate from concentration levels established as acceptable, based on normal wear. Chemical and physical tests detect the presence of water, fuel and glycol (antifreeze) in the oil and determine whether or not their concentrations exceed established maximum limits. Oil condition is evaluated with infrared analysis. This test determines the presence and measures the amount of contaminants such as soot, sulfur products, oxidation, and nitration products in the oil. Infrared analysis can also assist in customizing (reducing, maintaining or extending) oil change intervals for particular conditions and applications.Infrared analysis should always be accompanied by wear element analysis and chemical and physical tests to assure accurate diagnosis. Infrared analysis must be used to determine oil change intervals. S O S must include Infrared (IR) in the analysis.The test results of the oil samples will then be used as a basis for determining the oil change interval for your engine, giving you the ultimate time between oil changes without the risk of engine damage.Refer to Caterpillar pamphlet Scheduled Oil Sampling, form PEDP7105 for imformation and benefits of S O S.

Have questions with 101601-5970?





Group cross 101601-5970 ZEXEL

Hino 

F 019 Z10 592 
220007501A 
INJECTION-PUMP ASSEMBLY
J08C
F 01G 09U 031 
220007502A 
INJECTION-PUMP ASSEMBLY
J08C
F 01G 09U 031 
S220007502A 
INJECTION-PUMP ASSEMBLY
J08C
9 400 614 635 
220007503A 
INJECTION-PUMP ASSEMBLY
J08C
 
220007511A 
INJECTION-PUMP ASSEMBLY
J08C
 
220007512A 
INJECTION-PUMP ASSEMBLY
J08C
F 019 Z10 497 
220007910A 
INJECTION-PUMP ASSEMBLY
J08C
F 019 Z20 458 
220007910B 
INJECTION-PUMP ASSEMBLY
J08C
9 400 614 636 
220007911A 
INJECTION-PUMP ASSEMBLY
J08C
F 019 Z10 498 
220007513A 
INJECTION-PUMP ASSEMBLY
J08C
 
220007513B 
INJECTION-PUMP ASSEMBLY
J08C
9 400 614 637 
220007514A 
INJECTION-PUMP ASSEMBLY
J08C
9 400 614 638 
220204020A 
INJECTION-PUMP ASSEMBLY
W06D
 
220007920A 
INJECTION-PUMP ASSEMBLY
H07D-A
 
220007921A 
INJECTION-PUMP ASSEMBLY
H07D-A
 
220007922A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z20 459 
220007923A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z10 030 
220007924A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z10 351 
220007930A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z10 352 
220007931A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z10 353 
220007932A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z10 354 
220007933A 
INJECTION-PUMP ASSEMBLY
H07D-A
F 019 Z10 355 
220007934A 
INJECTION-PUMP ASSEMBLY
H07D-A
101601-5970  

101601-5971 
 
220204030A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220204030B 
INJECTION-PUMP ASSEMBLY
9 400 614 639 
220204030B 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220008010A 
INJECTION-PUMP ASSEMBLY
J08C
 
220008011A 
INJECTION-PUMP ASSEMBLY
J08C
F 01G 09U 032 
220204060A 
INJECTION-PUMP ASSEMBLY
H07C-T
F 01G 09U 033 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 746 
220204061A 
INJECTION-PUMP ASSEMBLY
H07C-T
Back to top