101601-5874 ZEXEL 9 400 611 507 BOSCH INJECTION-PUMP ASSEMBLY 9400611507 1016015874 220203753b


 

Information injection-pump assembly

BOSCH 9 400 611 507 9400611507
ZEXEL 101601-5874 1016015874
HINO 220203753B 220203753b
101601-5874 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101601-5874 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-5874 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9700
3. GOVERNOR 105401-0570
4. SUPPLY PUMP 105220-5540
5. AUTOM. ADVANCE MECHANIS 105676-0791
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7490
11. Nozzle and Holder 23600-2350A
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105031-7310
14. NOZZLE
15. NOZZLE SET 105019-0270

Include in #1:

101601-5874 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 507 9400611507
ZEXEL 101601-5874 1016015874
HINO 220203753B 220203753b


Zexel num
Bosch num
Firm num
Name
101601-5874 
101601-5875 
9 400 611 507 
220203753B  HINO
INJECTION-PUMP ASSEMBLY
W06D-TI * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.35 4.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   101.5 99.5 103.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   50.7 50.7
Boost pressure mmHg   380 380
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   10 8.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   10.2
Boost pressure kPa   4 1.3 6.7
Boost pressure mmHg   30 10 50
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   11.7
Boost pressure kPa   37.3 30.6 44
Boost pressure mmHg   280 230 330
Timer adjustment
Pump speed r/min   1350--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1300
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   1.5 1.2 1.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5874
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Boost compensator stroke (at N = N1)
----------
K=12 N1=600r/min
----------

Speed control lever angle

Test data 101601-5874
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(12deg)+-5deg b=(27deg)+-5deg

Stop lever angle

Test data 101601-5874
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101601-5874
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Information:

Caterpillar's Scheduled Oil Sampling (S O S) is the best indicator for determining what is happening inside your engine.S O S is a diagnostic tool designed to identify and measure contamination and condition of oil, oil performance and component wear rates. The program identifies and measures contamination such as soot, sulfur, etc., and the presence of fuel, water and antifreeze in a sample of oil. The tests also determine the amount of wear metals present in the oil sample, which is compared to established Caterpillar norms to determine acceptability.Caterpillar recommends using Scheduled Oil Sampling (S O S), at regularly scheduled intervals, to compliment your preventive maintenance program. To be effective as an indicator, S O S MUST be performed on a continuing basis. Intermittent sampling will NOT allow wear rate trend lines to be established. The Caterpillar Scheduled Oil Sampling Program (S O S), was developed to help Caterpillar users realize the highest possible value from their equipment by minimizing repair costs and maximizing availability.Obtain S O S samples at regularly scheduled intervals to monitor the condition and maintenance requirements of your engine. Consult your Caterpillar dealer for complete information and assistance in establishing an S O S program for your engine(s). Infrared analysis should always be accompanied by wear element analysis and chemical and physical tests to assure accurate diagnosis. Infrared analysis must be used to determine oil change intervals. S O S must include Infrared (IR) in the analysis.S O S Analysis
S O S is composed of three basic tests:* Wear Analysis* Chemical and Physical Tests* Oil Condition Analysis Wear Analysis is performed with an atomic absorption spectrophotometer to monitor component wear rates by identifying and measuring concentrations, in parts per million, of wear elements present in the used oil.Based on known normal concentration data, maximum limits of wear elements are established. Impending failures can be identified when test results deviate from concentration levels established as acceptable, based on normal wear. Through monitoring the used oil, normal component wear trends are determined. Many failures can be identified when wear trends and/or contaminants significantly exceed past trends.Detectable failures are those caused by component wear and gradual contamination from dirt, fuel, water or antifreeze. Wear analysis is not able to predict failures due to component fatigue, sudden loss of lubrication, or sudden ingestion of a large amount of dirt or contaminants since failures of this nature occur too rapidly. Chemical and Physical Tests detect the presence of water, fuel and/or glycol (antifreeze) in the oil and determine whether or not their concentrations exceed established maximum limits. Oil Condition Analysis is evaluated with Infrared Analysis and determines the degree of deterioration of the used oil by measuring the amount of contaminants such as sulfur products, oxidation, nitration products and soot present in the used oil.It also monitors additive depletion and detects ethylene glycol and butyl cellosolve contamination and can assist in customizing (reducing, maintaining or extending) oil change intervals for particular conditions and applications.Oil Condition Analysis can help

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Group cross 101601-5874 ZEXEL

Hino 

 
220203751A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203752A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203752B 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203753A 
INJECTION-PUMP ASSEMBLY
W06D-TI
101601-5874  

101601-5875 
9 400 611 507 
220203753B 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 614 633 
220203753C 
INJECTION-PUMP ASSEMBLY
W06D-TI
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