101601-5821 ZEXEL 9 400 614 631 BOSCH INJECTION-PUMP ASSEMBLY 9400614631 1016015821 220007460a


 

Information injection-pump assembly

BOSCH 9 400 614 631 9400614631
ZEXEL 101601-5821 1016015821
HINO 220007460A 220007460a
101601-5821 INJECTION-PUMP ASSEMBLY
Rating:
8
Buy INJECTION-PUMP ASSEMBLY 101601-5821 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-5821 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9931
3. GOVERNOR 105921-5320
4. SUPPLY PUMP 105220-5140
5. AUTOM. ADVANCE MECHANIS 105676-0671
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-4292
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(220)
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105025-0490
15. NOZZLE SET

Include in #1:

101601-5821 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 631 9400614631
ZEXEL 101601-5821 1016015821
HINO 220007460A 220007460a


Zexel num
Bosch num
Firm num
Name
101601-5821 
9 400 614 631 
220007460A  HINO
INJECTION-PUMP ASSEMBLY
W06E * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.1 3.07 3.13
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   9.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   58.5 56.5 60.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   6.8 5.3 8.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.4)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   58.5 57.5 59.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.2
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   67.3 63.3 71.3
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.35
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   37.9 33.9 41.9
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1+0.25
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   67.8 63.8 71.8
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   E
Rack position   R1+0.1
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   32.9 28.9 36.9
Fixing the lever   *
Injection quantity adjustment_08
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   99 99 109
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1000+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5821
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=F94
----------

Speed control lever angle

Test data 101601-5821
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=32deg+-3deg b=34deg+-5deg

Stop lever angle

Test data 101601-5821
N:Pump normal S:Stop the pump. (1)Stopper bolt setting (2)(Apply red paint after setting.) (3)Engine normal
----------

----------
a=40deg+-5deg b=40deg+-5deg c=35deg+-2deg

0000001501 TAMPER PROOF

Test data 101601-5821
1. Method for setting tamperproof proofing (1)After governor adjustment (torque cam phase adjustment), move the load lever to increase the full rack position to Ra. (2)At pump speed N1, push in the screw (A) until the rack position is Rb. (3)Temporarily caulk using the tip of a screwdriver (4)Confirm that the rack at that time is at Rc. (5)Lock using setscrew (B). (Tightening torque = T) (6)Next, coat (C) with adhesive and then pressfit. (7)Then, readjust the full rack position using the load lever.
----------
N1=1500r/min Ra=(0.4)mm Rb=R1(9.4)+0.5mm Rc=R1(9.4)+0.5mm
----------
T=4.9~7N-m(0.5~0.7Kgf-m)

Timing setting

Test data 101601-5821
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Information:

Use Caterpillar Antifreeze or any low silicate (ethylene or propylene glycol) antifreeze that meets ASTM D4985 requirements. Most commercial antifreezes are formulated for gasoline engine applications and have high silicate content. Caterpillar Antifreeze is formulated with a low silicate content and the proper coolant additives for heavy duty diesel engines.Caterpillar Antifreeze is available through your Caterpillar dealer in quantities that follow. Adding pure undiluted antifreeze as a makeup solution for cooling system top-off is an unacceptable practice. Add antifreeze premixed with acceptable water to the same freeze protection as your cooling system. Use the Antifreeze Concentration chart to assist in determining the concentration of Caterpillar Antifreeze to use. Check the coolant solution frequently in cold weather for glycol concentration with the 5P0957 or 5P3514 Coolant Tester (for Caterpillar products) to ensure adequate freeze protection. The testers are identical except temperature scales (°C or °F) and give immediate accurate readings for antifreeze/coolants that contain ethylene or propylene glycol. Both testers are available at your Caterpillar dealer.
If propylene glycol based antifreeze is used, DO NOT allow concentration greater than a 60/40 antifreeze to water mixture. The measurement of freeze protection must be made with a refractive-type tester (5P0957 or 5P3514) rather than the hydrometer-type tester commercially available. The hydrometer-type tester can be used to test ethylene glycol based antifreeze.
Supplemental Coolant Additive (Conditioner or Inhibitor)
The cooling system MUST contain supplemental coolant additives (conditioner or inhibitor) to control corrosion, cavitation and deposits. It is also necessary to prevent rust, scale, pitting and/or corrosion of engine parts contacted by coolant. The cooling system should be protected with a minimum of three percent concentration at all times, regardless of the concentration of antifreeze. Use supplemental coolant additive liquid OR an element (if equipped) to maintain a three to six percent concentration in the cooling system. Supplemental Coolant Additive must be used with propylene glycol or ethylene glycol antifreeze at the same concentration.
Never use antifreeze/water coolant only, in Caterpillar engines without supplemental coolant additive regardless of antifreeze concentration.Caterpillar or other manufacturer's products can be used as the supplemental coolant additive. DO NOT mix Caterpillar Supplemental Coolant Additive (Conditioner) liquid or elements with the other commercial products available; select a cooling system treatment and use it exclusively.Excessive concentration of supplemental coolant additive can form deposits which may cause engine damage, reduce the engine's heat transfer characteristics and could also accelerate water pump seal wear.
Use the 8T5296 Test Kit to check and monitor the SCA concentration for antifreeze/water coolant mixture. The Caterpillar 8T5296 Test Kit checks for concentration of nitrates in the coolant solution. Some other manufacturers' supplemental coolant additive (SCA) are phosphate based and the 8T5296 Test Kit will NOT provide accurate results. Caterpillar recommends that their test kit be used to check coolant solution concentration.If other than Caterpillar products are used as the supplemental coolant additive, follow the manufacturers' recommendation for cooling system treatment and test evaluation. Commercial supplemental coolant additive products must contain silicates and a minimum of 70 gr/U.S. gallon (1200 ppm)

Have questions with 101601-5821?





Group cross 101601-5821 ZEXEL

Hino 

 
220007420A 
INJECTION-PUMP ASSEMBLY
W06D
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 629 
220007421A 
INJECTION-PUMP ASSEMBLY
W06D
9 400 614 630 
220400176A 
INJECTION-PUMP ASSEMBLY
YF39
 
 
INJECTION-PUMP ASSEMBLY

Hino 

101601-5821  
9 400 614 631 
220007460A 
INJECTION-PUMP ASSEMBLY
W06E
 
220400180A 
INJECTION-PUMP ASSEMBLY
YF39
F 019 Z10 590 
220007500B 
INJECTION-PUMP ASSEMBLY
YF39
 
220007510B 
INJECTION-PUMP ASSEMBLY
YF39
9 400 614 632 
220203800A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220203751A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203752A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203752B 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203753A 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 611 507 
220203753B 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 614 633 
220203753C 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203880A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220203881A 
INJECTION-PUMP ASSEMBLY
W06D-TI
 
220203882A 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 612 492 
220203882B 
INJECTION-PUMP ASSEMBLY
W06D-TI
9 400 614 634 
220203882C 
INJECTION-PUMP ASSEMBLY
W06D-TI
F 019 Z10 591 
 
INJECTION-PUMP ASSEMBLY
H07C-T
Back to top