101601-5693 ZEXEL F 019 Z10 341 BOSCH INJECTION-PUMP ASSEMBLY f019z10341 1016015693 220006542a


 

Information injection-pump assembly

BOSCH F 019 Z10 341 f019z10341
ZEXEL 101601-5693 1016015693
HINO 220006542A 220006542a
101601-5693 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101601-5693 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-5693 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3841
3. GOVERNOR 105921-4153
4. SUPPLY PUMP 105210-4990
5. AUTOM. ADVANCE MECHANIS 105672-0120
6. COUPLING PLATE 105662-1160
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6280
11. Nozzle and Holder 23600-2133
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4300
14. NOZZLE 105015-8590
15. NOZZLE SET

Include in #1:

101601-5693 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 019 Z10 341 f019z10341
ZEXEL 101601-5693 1016015693
HINO 220006542A 220006542a


Zexel num
Bosch num
Firm num
Name
101601-5693 
101601-5694 
F 019 Z10 341 
220006542A  HINO
INJECTION-PUMP ASSEMBLY
H07D-A A * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8210
Nozzle   105780-0070
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.5
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   77.6 76 79.2
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   16.9 15.9 17.9
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.5)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   77.6 76.6 78.6
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.5
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   88.9 84.9 92.9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   64.2 60.2 68.2
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1+0.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   87.4 83.4 91.4
Fixing the lever   *
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   925--
Advance angle deg.   0 0 0
Load   1/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   875
Advance angle deg.   0.3
Load   1/4
Timer adjustment_03
Pump speed r/min   (920--)
Advance angle deg.   1 0.7 1.3
Load   4/4
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1175+50
Advance angle deg.   1 0.7 1.3
Load   3/4
Timer adjustment_05
Pump speed r/min   1400+50
Advance angle deg.   5.5 5.2 5.8
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5693
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=F80
----------

Speed control lever angle

Test data 101601-5693
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=25.5mm
----------
a=20deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 101601-5693
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=35mm
----------
a=14.5deg+-5deg b=40deg+-5deg

Timing setting

Test data 101601-5693
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:

USE FUEL CONSUMPTION, SERVICE HOURS OR TIME INTERVAL, WHICHEVER OCCURS FIRST.Daily
Walk-Around Inspection - Inspect engine for leaks and loose connections Engine Crankcase - Check oil level Cooling System - Check coolant level Marine Gear - Check oil level Air Starting Motor (If Equipped) - Check motor oiler level Air Cleaner Indicator - Check Clutch Shift Collar (If Equipped) - Lubricate Raw Water Pump - Check strainer and primeEvery 1900 L (500 gal) of Fuel or 50 Hours*
Zinc Rods - Inspect/Replace Marine Gear Oil and Filter - Change on new or rebuilt marine gears at first 50 hours ONLY, then at Every 2000 Hours thereafter) Air Tank - Drain water/sedimentEvery 4750 L (1250 gal) of Fuel or 125 Hours*
Clutch Shift Collar and Bearing and Shift Lever - 1 Lubricate/Check/AdjustEvery 9500 L (2500 gal) of Fuel or 250 Hours*
Scheduled Oil Sampling (S O S)** - Obtain Engine Oil and Filters** - Replace Fuel System - Drain water & sediment from tank; Replace final filter/Clean primary filter Cooling System - Test for coolant additive concentration; Add liquid coolant additive or replace coolant additive maintenance element (if equipped) Crankcase Breather - Clean Batteries - Clean/Inspect and check electrolyte level Belts, Hoses and Clamps - Inspect/Check Engine Air Cleaners - Clean Valve Lash** (At First Oil Change Only) - Check/Adjust**The oil change interval is based on fuel consumption. Use fuel consumption as the best indicator of oil change interval. The sump capacity also determines oil change interval. Standard sump at 250 Hours, Deep Sump at 500 Hours. Confirm the interval with Scheduled Oil Sampling (S O S) or contact your Caterpillar dealer.Every 38 000 L (10,000 gal) of Fuel or 1000 Hours*
Marine Gear - Replace oil and filter, Clean strainer/breather, Lubricate output shaft seal Governor - Inspect/Lubricate linkage; Check/Adjust fuel ratio control and low idle - Engine Protective Devices - Inspect/CheckEvery 114 000 L (30,000 gal) of Fuel or 3000 Hours*
Engine Valve Lash - Check/Adjust, Inspect valve rotators Cooling System - Clean/Flush/Change coolant and replace thermostat Engine Mounts and Crankshaft Vibration Damper - Inspect/Check PAR Analysis - ObtainEvery 190 000 L (50,000 gal) of Fuel or 5000 Hours*
Fuel Injection Nozzles - Test/Exchange Turbocharger, Jacket Water Pump and Raw Water Pump - Inspect/Rebuild or Exchange Alternator, Air Compressor and Starting Motors - Inspect/Rebuild or Exchange if necessary Rod Bearings1 - Inspect/Replace1Replace if fuel consumption exceeds 45.5 liter (12 U.S. gallon) per hour.OVERHAUL Every 380 000 L (100,000 gal) of Fuel or 10,000 Hours*
Cylinder Head, Connecting Rods, Pistons, Cylinder Liners, Turbocharger, Oil Pump, Spacer Plate, Fuel Ratio Control, Cam Followers, Fuel Transfer Pump and Timing Advance - Inspect/Rebuild or Exchange Piston Rings, Main Bearings, Rod Bearings, Valve Rotators and Crankshaft Seals - Replace Fuel Injection Nozzles - Test Fuel Injection Pump - Test Crankshaft, Camshaft, Cam Bearings, Damper, Governor, Fuel Pump Camshaft and Fuel Rack - Inspect Oil Cooler - Clean/Test Aftercooler Core - Clean/Test Coolant Analysis - Obtain*First Perform Previous Service Hour Items

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Group cross 101601-5693 ZEXEL

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