101601-5486 ZEXEL 9 400 614 615 BOSCH INJECTION-PUMP ASSEMBLY 9400614615 1016015486 220006232a


 

Information injection-pump assembly

BOSCH 9 400 614 615 9400614615
ZEXEL 101601-5486 1016015486
HINO 220006232A 220006232a
101601-5486 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101601-5486 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-5486 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9730
3. GOVERNOR 105921-3424
4. SUPPLY PUMP 105220-5300
5. AUTOM. ADVANCE MECHANIS 105676-0612
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-5161
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105041-5041
14. NOZZLE 105015-8241
15. NOZZLE SET

Include in #1:

101601-5486 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 615 9400614615
ZEXEL 101601-5486 1016015486
HINO 220006232A 220006232a


Zexel num
Bosch num
Firm num
Name
101601-5486 
9 400 614 615 
220006232A  HINO
INJECTION-PUMP ASSEMBLY
W06E-E * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.42 3.48
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66.5 64.5 68.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   16.4 15.4 17.4
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.3)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66.5 65.5 67.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.15
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   63 59 67
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.45
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   46.8 42.8 50.8
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   124 124 134
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   960--
Advance angle deg.   0 0 0
Load   1/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   910
Advance angle deg.   0.3
Load   1/4
Timer adjustment_03
Pump speed r/min   1010
Advance angle deg.   1 0.7 1.3
Load   4/4
Timer adjustment_04
Pump speed r/min   1210
Advance angle deg.   1 0.7 1.3
Load   3/4
Timer adjustment_05
Pump speed r/min   1510
Advance angle deg.   6 5.7 6.3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101601-5486
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=H53
----------

Speed control lever angle

Test data 101601-5486
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=50mm
----------
a=(41deg)+-3deg b=46deg+-5deg

Stop lever angle

Test data 101601-5486
N:Pump normal S:Engine stop (1)Engine normal (2)Rack position = aa (3)Set the stopper bolt (at shipping). (4)(Apply red paint after setting.) (5)At speed lever full position and pump speed bb, set the stopper screw at rack position cc (non-injection rack position). (6)Then confirm non-injection at speed lever idle speed = dd. (7)Set the idle speed at ee using the speed lever and move the stop lever 2 or 3 turns. Confirm that the rack is not pulled back. (8)After adjustment, apply red paint.
----------
aa=15+-0.1mm bb=1500r/min cc=6.6-0.5mm dd=250r/min ee=0r/min
----------
a=(35deg) b=40deg+-5deg c=26deg+-5deg

Timing setting

Test data 101601-5486
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Information:

This guide contains operation instructions and lubrication and maintenance information.The operation section is a reference for the new operator and a refresher for the experienced one. Read - study - and keep it handy.Illustrations guide the operator through correct procedures of checking, starting, operating and stopping the engine.The maintenance section is a guide to equipment care. The illustrated, step-by-step instructions are grouped by servicing intervals. Items in the "Lubrication and Maintenance Chart" are referenced to the detailed instructions that follow.Use the service meter to determine servicing intervals. Calendar intervals shown may be used instead of service meter intervals if they provide more convenient servicing schedules and approximate the indicated service meter reading. Recommended service should always be performed at the interval that occurs first.Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the "Lubrication and Maintenance Chart" may be necessary.Perform service on items at multiples of the original requirement. For example, at Every 500 Service Meter Units, also service those items listed under Every 250 Service Meter Units, Every 50 Service Meter Units and Every 10 Service Meter Units.Some photographs in this publication show details or attachments that may be different from your engine. Also, guards and covers may have been removed for illustrative purposes.Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this publication.Each publication is reviewed and revised, as required, to update and include these changes in later editions.Whenever a question arises regarding your engine or this publication, please consult your Caterpillar dealer for the latest available information.Engine Identification
Caterpillar engines are identified with SERIAL NUMBERS and ARRANGEMENT NUMBERS. In some cases MODIFICATION NUMBERS are also used. These numbers are shown on the serial number plate mounted on the engine.Caterpillar dealers need all of these numbers to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers.Ordering Parts
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout the world. Their parts stocks are up to date and include all parts normally required to protect your investment in Caterpillar engines. When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.

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Group cross 101601-5486 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220801480A 
INJECTION-PUMP ASSEMBLY
9 400 614 612 
220801480A 
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H07-1
 
 
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Hino 

 
220006120A 
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W06D-T
 
220006140A 
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H07D-A
 
220006150A 
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H07D-A
 
220006150B 
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H07D-A
 
220006160A 
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H07D-A
 
220006160B 
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H07D-A
 
220006170A 
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H07D-A
 
220006170B 
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H07D-A
 
220006210A 
INJECTION-PUMP ASSEMBLY
W06E
 
220006211A 
INJECTION-PUMP ASSEMBLY
W06E
 
220006212A 
INJECTION-PUMP ASSEMBLY
W06E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 613 
220006213A 
INJECTION-PUMP ASSEMBLY
W06E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 614 
220006220A 
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W06E
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220006231A 
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F 01G 09U 02V 
 
INJECTION-PUMP ASSEMBLY

Hino 

101601-5486  
9 400 614 615 
220006232A 
INJECTION-PUMP ASSEMBLY
W06E-E
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 616 
220006250A 
INJECTION-PUMP ASSEMBLY
W06D
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