101601-5485 ZEXEL F 01G 09U 02V BOSCH INJECTION-PUMP ASSEMBLY f01g09u02v 1016015485

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 02V f01g09u02v

ZEXEL 101601-5485 1016015485

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Buy INJECTION-PUMP ASSEMBLY 101601-5485 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-5485 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9730

3. GOVERNOR 105921-3424

4. SUPPLY PUMP 105220-5300

5. AUTOM. ADVANCE MECHANIS 105676-0611

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-5161

11. Nozzle and Holder 23600-2142A

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105041-5041

14. NOZZLE 105015-8241

15. NOZZLE SET

Include in #1:

101601-5485 as INJECTION-PUMP ASSEMBLY

104303-2310 as _

Cross reference number

BOSCH F 01G 09U 02V f01g09u02v

ZEXEL 101601-5485 1016015485

Zexel num

Bosch num

Firm num

Name

101601-5485
101601-5486

F 01G 09U 02V

INJECTION-PUMP ASSEMBLY
* K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.45 3.42 3.48

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 11.3

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 66.5 64.5 68.5

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 16.4 15.4 17.4

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.3)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 66.5 65.5 67.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.15

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 63 59 67

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.45

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 46.8 42.8 50.8

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 124 124 134

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 960--

Advance angle deg. 0 0 0

Load 1/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 910

Advance angle deg. 0.3

Load 1/4

Timer adjustment_03

Pump speed r/min 1010

Advance angle deg. 1 0.7 1.3

Load 4/4

Timer adjustment_04

Pump speed r/min 1210

Advance angle deg. 1 0.7 1.3

Load 3/4

Timer adjustment_05

Pump speed r/min 1510

Advance angle deg. 6 5.7 6.3

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=H53
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=50mm
----------
a=(41deg)+-3deg b=46deg+-5deg

Stop lever angle

N:Pump normal S:Engine stop (1)Engine normal (2)Rack position = aa (3)Set the stopper bolt (at shipping). (4)(Apply red paint after setting.) (5)At speed lever full position and pump speed bb, set the stopper screw at rack position cc (non-injection rack position). (6)Confirm non-injection with the speed lever in the idle position at speed = dd. (7)With the speed lever in the idle position at speed = ee, operate the stop lever 2 or 3 times and confirm that the rack does not stick. (8)After adjustment, apply red paint.
----------
aa=15+-0.1mm bb=1500r/min cc=6.6-0.5mm dd=250r/min ee=0r/min
----------
a=(35deg) b=40deg+-5deg c=26deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)

Information:

Appendix
Configuration Information
Table 7
Over-Temp
Inlet Over-Temperature Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output function ON only during alarm
Assert Alarm Above
650 °C (1202 °F)
Hysteresis
20 °C (68 °F)
Upon Over Temperature extend alarm for 60 seconds
Table 8
Over-Pres
Over-Pressure Warning
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output Function ON only during alarm
Assert Alarm when the measured pressure exceeds 7" of Hg for 5% of the time during a 60 min measurement interval
Over-Pressure Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 2
Output Function Latched ON upon alarm
Assert alarm when the measured pressure exceeds 8" of Hg for 5% of the time during a 60 min measurement interval
Table 9
TC-Fail (1)
Open Thermocouple Detect
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Output During Alarm Output 1
Output Function Latched ON upon alarm
Assert alarm if measured temperature is above
1000 °C (1832 °F)
Shorted Thermocouple Detect
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Output During Alarm Output 1
Output Function Latched ON upon alarm
Assert alarm if pressure is greater than 1" of Hg for 10 min and measured temperature does not exceed
120 °C (248 °F)
( 1 ) Output selection applies to both open and shorted alarms
Table 10
Pressure Sensor Fail
No Change Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Outputs During Alarm Output 1
Output Function Latched ON upon Alarm
Assert alarm if exhaust temperature is above
250 °C (482 °F) for 10 min and the pressure doesn't change by at least 0.25" of Hg
Negative Pressure Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output Function Latched ON during alarm
Assert Alarm if temperature is above
200 °C (392 °F) for 10 min and the pressure is less than −1" of