101601-5222 ZEXEL 9 400 614 604 BOSCH INJECTION-PUMP ASSEMBLY 9400614604 1016015222 220005290a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 604 9400614604

ZEXEL 101601-5222 1016015222

HINO 220005290A 220005290a

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101601-5222 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-5222 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-9931

3. GOVERNOR 105921-1821

4. SUPPLY PUMP 105220-5140

5. AUTOM. ADVANCE MECHANIS 105676-0361

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-4292

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105041-5041

14. NOZZLE 105015-5640

15. NOZZLE SET

Include in #1:

101601-5222 as INJECTION-PUMP ASSEMBLY

106682-4620 as _

106682-4621

Cross reference number

BOSCH 9 400 614 604 9400614604

ZEXEL 101601-5222 1016015222

HINO 220005290A 220005290a

Zexel num

Bosch num

Firm num

Name

101601-5222

9 400 614 604

220005290A HINO

INJECTION-PUMP ASSEMBLY
W06E * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.1 3.07 3.13

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 9.5

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 60.2 58.2 62.2

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 8+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 6.8 5.3 8.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(9.5)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 60.2 59.2 61.2

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.1

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 67.3 63.3 71.3

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1-0.45

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 37.9 33.9 41.9

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1+0.15

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 67.8 63.8 71.8

Fixing the lever *

Injection quantity adjustment_07

Adjusting point E

Rack position R1(9.5)

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 32.9 28.9 36.9

Fixing the lever *

Injection quantity adjustment_08

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 99 99 109

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1000+50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1500

Advance angle deg. 3.5 3.2 3.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C10
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=32deg+-3deg b=34deg+-5deg

Stop lever angle

N:Engine normal (pump normal) S:Engine stop (1)Set the stopper screw. (2)(Apply red paint after setting.)
----------

----------
a=20deg+-5deg b=(28deg)+-5deg

0000001501 LEVER

(N) Engine normal (pump normal) (S) Engine stop (A) stopper screw (B) Stop direction (perpendicular) Stop lever adjusting procedure (1)After completing adjustment, confirm that the engine's normal lever angle (pump's normal lever) is within the specifications in the figure above. (2)With the speed lever at Full and the pump speed at Na (specified speed), temporarily set the stopper screw (A) at the rack position Ra. (3)Turn the stopper screw (A) Rb in the stop direction (Nb turns) and set it. Measure the rack position. (Rack position = approx. Rc) (4)After setting, confirm non-injection with the speed lever at idle and pump speed at Nc. (5)After adjustment, apply red paint.
----------
Na=1500r/min Ra=5.1mm Rb=1.5mm Nb=1.5 Rc=3.1mm Nc=250r/min
----------
ra=37mm a=20deg+-5deg b=(28deg)+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)

Information:

Guidelines For Reusable Parts; Valves And Valve Springs, Forms SEBF8002 and SEBF8034 have the procedure and specifications necessary for checking used valves and valve springs.(1) 4W2471 Spring for valves (outer) (new): Length under test force ... 53.24 mm (2.096 in)Test force ... 245 24 N (55 5 lb)Use again minimum load at length under test force ... 211 N (48 lb)Length of spring at valve open position ... 39.0 mm (1.54 in)Use again minimum load at valve open position ... 755 N (170 lb)Free length after test ... 59.5 mm (2.34 in)Outside diameter ... 37.31 mm (1.469 in)Spring must not be bent more than ... 2.10 mm (.083 in)(1) 4W2472 Spring for valves (inner) (new): Length under test force ... 50.24 mm (1.978 in)Test force ... 178 18 N (40 4 lb)Use again minimum load at length under test force ... 155 N (35 lb)Length of spring at valve open position ... 36.0 mm (1.42 in)Use again minimum load at valve open position ... 321 N (72 lb)Free length after test ... 65.7 mm (2.60 in)Outside diameter ... 25.13 mm (.989 in)Spring must not be bent more than ... 2.30 mm (.091 in)(1) 9Y3326 Spring for valves (outer) (new): Length under test force ... 53.24 mm (2.096 in)Test force ... 521 52 N (117 12 lb)Use again minimum load at length under test force ... 448 N (101 lb)Length of spring at valve open position ... 39.0 mm (1.54 in)Use again minimum load at valve open position ... 923 N (208 lb)Free length after test ... 69.04 mm (2.718 in)Outside diameter ... 42.61 mm (1.678 in)(1) 9Y3327 Spring for valves (inner) (new): Length under test force ... 50.42 mm (1.985 in)Test force ... 264 26 N (59 6 lb)Use again minimum load at length under test force ... 227 N (51 lb)Length of spring at valve open position ... 36 mm (1.4 in)Use again minimum load at valve open position ... 414 N (93 lb)Free length after test ... 70.8 mm (2.79 in)Outside diameter ... 30.0 mm (1.18 in)Spring must not be bent more than ... 2.10 mm (.083 in)(2) Height to top of valve guide ... 32.3 0.8 mm (1.27 .03 in)(3) Diameter of valve stem (new) ... 9.441 0.008 mm (.3717 .0003 in)Use again minimum diameter of valve stems:1W3860 Exhaust ... 9.408 mm (.3704 in)2W2622 Intake ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.487 0.025 mm (.3735 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(4) Diameter of valve head: Exhaust valve ... 41.81 0.13 mm (1.646 .005 in)Intake valve ... 44.98 0.13 mm (1.771 .005 in)(5) Angle of intake valve face ... 29 1/4 1/4°Angle of exhaust valve face ... 44 1/4 1/4° (6) Depth of bore in head for valve seat insert ... 13.01 0.35 mm (.512 .014