Information injection-pump assembly
BOSCH
9 400 619 651
9400619651
ZEXEL
101601-4900
1016014900
ISUZU
1156008221
1156008221
Rating:
Service parts 101601-4900 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-089-1
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 619 651
9400619651
ZEXEL
101601-4900
1016014900
ISUZU
1156008221
1156008221
Zexel num
Bosch num
Firm num
Name
101601-4900
9 400 619 651
1156008221 ISUZU
INJECTION-PUMP ASSEMBLY
6BD1 * K 14BE PE6A PE
6BD1 * K 14BE PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.2
Pump speed
r/min
1600
1600
1600
Average injection quantity
mm3/st.
67.8
66.3
69.3
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
6.5+-0.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
12.4
11.1
13.7
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Timer adjustment
Pump speed
r/min
1350
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
1400
Advance angle
deg.
1.3
Timer adjustment_03
Pump speed
r/min
1500
Advance angle
deg.
2.3
1.8
2.8
Timer adjustment_04
Pump speed
r/min
1600
Advance angle
deg.
4
3.5
4.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
----------
K=6
----------
----------
K=6
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=18.5deg+-5deg b=35.5deg+-5deg
----------
----------
a=18.5deg+-5deg b=35.5deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=(12deg) b=(46deg)
----------
----------
a=(12deg) b=(46deg)
Information:
Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Remove cover (1) and the O-ring seal from the riming gear plate.
Use care when the trunnion is removed to prevent damage to the crankshaft front seal
2. Remove three bolts (2), trunnion (3) and the O-ring seal. 3. Remove the bolts that hold the timing gear cover in place. Carefully loosen the cover from the dowels and remove cover (4).4. Clean the old gasket from the contact surface of the timing gear cover and the timing gear plate.Install Timing Gear Cover
1. Install a new gasket (1) on the timing gear plate. Cut the gasket even with the bottom face on the cylinder block. 2. Install the timing gear cover (2). The bolts in locations (3) and (4) are tightened to a torque of 23 4 N m (17 3 lb ft). 3. Be sure the O-ring seal (6) is on position on trunnion. Install trunnion (5) and the bolts. Tighten the bolts to a torque of 135 15 N m (100 11 lb ft). 4. Install the O-ring seal and cover (7).End By:a. install crankshaft damper and pulleyb. install water pumpc. install air compressord. install oil pan
Have questions with 101601-4900?
Group cross 101601-4900 ZEXEL
Isuzu
101601-4900
9 400 619 651
1156008221
INJECTION-PUMP ASSEMBLY
6BD1
6BD1