101601-3240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016013240 6138721580

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101601-3240 1016013240

KOMATSU 6138721580 6138721580

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Buy INJECTION-PUMP ASSEMBLY 101601-3240 zexel genuine, new aftermarket engine parts with delivery

Service parts 101601-3240 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-2750

3. GOVERNOR 105410-7290

4. SUPPLY PUMP 105210-4600

5. AUTOM. ADVANCE MECHANIS 105614-3110

6. COUPLING PLATE 105662-0810

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6000

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 24.5(250)

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE 105015-5680

15. NOZZLE SET

Include in #1:

101601-3240 as INJECTION-PUMP ASSEMBLY

101609-3071 as _

Cross reference number

ZEXEL 101601-3240 1016013240

KOMATSU 6138721580 6138721580

Zexel num

Bosch num

Firm num

Name

101601-3240
101601-3540

6138721580 KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D110 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4 3.95 4.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.5

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 86.6 85.6 87.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 13.2 12 14.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 1.4 0.9 1.9

Timer adjustment_04

Pump speed r/min 1150

Advance angle deg. 3.5 3 4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)The torque control spring does not operate.
----------
K=6
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=23deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

(1) Diameter of the valve seat insert ... 54.610 0.013 mm (2.1500 .0005 in) Bore in head for valve seat insert ... 54.534 0.013 mm (2.1470 .0005 in)(2) Depth of bore in head for valve seat insert ... 11.23 0.05 mm (.442 .002 in)(3) Maximum permissible width of the face of the valve seat insert ... 3.05 mm (.120 in)(4) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... 1.73 mm (.068 in)Minimum permissible (valve closed) ... 0.91 mm (.036 in)(5) Angle of the face of the valve seat insert ... 30 1/2 1/2°(6) Outside diameter of the face of the valve seat insert ... 52.23 0.13 mm (2.045 .005 in) Maximum permissible ... 52.45 mm (2.065 in)(7) Angle to grind face of seat insert (to get a reduction of maximum seat diameter) ... 15°Intake Valve (without valve seat insert)
(1) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... 1.73 mm (.068 in)Minimum permissible (valve closed) ... 0.91 mm (.036 in)(2) Maximum permissible width of the face of the valve seat ... 3.05 mm (.120 in)(3) Outside diameter of the valve seat ... 52.23 0.13 mm (2.045 .005 in) Maximum permissible ... 52.45 mm (2.065 in)(4) Angle of the face of the valve seat ... 30 1/2 1/2°(5) Diameter of the bore ... 54.61 mm (2.150 in)(6) Maximum permissible depth of the bore to make the face of the valve seat smaller ... 4.32 mm (.170 in)Exhaust Valve
(1) Depth of bore in head for valve seat insert ... 11.23 0.13 mm (.442 .005 in)(2) Diameter of valve seat insert ... 48.565 0.013 mm (1.9120 .0005 in) Bore in head for valve seat insert ... 48.489 0.013 mm (1.9090 .0005 in)(3) Maximum permissible width of the face of the valve seat insert ... 2.67 mm (.105 in)(4) Distance from head of valve to cylinder head face: Maximum permissible (valve closed) ... 2.16 mm (.085 in)Minimum permissible (valve closed) ... 1.27 mm (.050 in)(5) Angle of the face of the valve seat insert ... 45 1/2 1/2°(6) Outside diameter of the face of the valve seat insert ... 44.07 0.13 mm (1.735 .005 in) Maximum permissible ... 44.70 mm (1.760 in)(7) Angle to grind face of seat insert (to get a reduction of maximum seat diameter) ... 15°