101601-2603 ZEXEL 9 400 614 572 BOSCH INJECTION-PUMP ASSEMBLY 9400614572 1016012603 220801113a

43. Install inner fuel injection lines (27). Use tool (H) and (J) and tighten the fuel injection line nuts to a torque of 30 5 lb. ft. (40 7 N m). 44. Make sure seals (28) are in position on the valve cover bases. Put valve cover bases (29) in position on the cylinder head. 45. Install bolts (32) that hold the valve cover bases in place. Tighten the bolts to a torque of 120 24 lb.in. (13.6 2.8 N m).46. Make sure seals (30) are in position on the valve covers. Put valve covers (31) in position on the valve cover bases. Install bolts (33) that hold the valve covers in place. Tighten the bolts to a torque of 120 24 lb.in. (13.6 2.8 N m).47. If the fan drive group was not removed, install bolts (34) that hold the bracket on the head to the timing gear cover. 48. Put breather (35) and breather tube (36) in position on the valve cover. Install the three clamps that hold them in place.49. Connect hose (37) to the cylinder head. 50. Connect air compressor water line (38) to the air compressor. 51. Connect outer fuel injection lines (39). Tighten the nuts to a torque of 30 5 lb.ft. (40 7 N m). 52. Install water temperature sensing units (42) and (43). Connect wires (40) and (41) to the water temperature sensing units. Install turbocharger tube (47), elbow (45) and inlet manifold (44) as a unit.53. Put the inlet manifold gaskets in place on the cylinder head. Put SAE 30W oil on O-ring seals (46). Slide turbocharger tube (47) into the turbocharger. Put 9S3263 Thread Lock on the threads of the bolts and install the twelve bolts that hold the inlet manifold to the cylinder head. 54. Connect oil line (48) for the fuel ratio control to the inlet manifold.55. Connect fuel lines (49), (50) and (51) to the fuel block. 56. Connect fuel line (52) to the fuel filter base. 57. Make sure the gasket is in place and put priming pump (55) in position. Install bolts (54).58. Install brackets (53) on the inlet manifold. 59. Put the gasket in place and install two bolts (57) that hold the oil drain tube to the turbocharger.60. Put the gasket in position for the oil supply tube. Install oil supply tube (56).61. If the fan drive group was removed, install the fan drive. See DISASSEMBLY AND ASSEMBLY section. 62. Put air conditioning compressor (58) in position on bracket (59). Install the four bolts that hold the compressor to the bracket. 63. Put gasket (60) in position. Install water temperature regulator (61) in the water temperature regulator housing. Install the water temperature regulator housing (62) on the cylinder head. 64. Connect the water vent line to the head. Put upper radiator hose (63) in position on the water temperature regulator housing and the radiator. Tighten the clamps that hold the upper radiator hose