101601-2300 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016012300 220001540b

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101601-2300 1016012300

HINO 220001540B 220001540b

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Cross reference number

ZEXEL 101601-2300 1016012300

HINO 220001540B 220001540b

Zexel num

Bosch num

Firm num

Name

101601-2300
101601-2301

220001540B HINO

INJECTION-PUMP ASSEMBLY
ED100 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4120

Overflow valve opening pressure kPa 122.5 98 147

Overflow valve opening pressure kgf/cm2 1.25 1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 1.9 1.85 1.95

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 122 119 125

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.8

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 125 123 127

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 12.8

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 129.7 127.7 131.7

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 7.1+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 23 20 26

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 15.5++

Pump speed r/min 50 50 50

Average injection quantity mm3/st. 140 140

Fixing the rack *

Remarks
Excess fuel for starting.

Timer adjustment

Pump speed r/min 450+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.3 0.8 1.8

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 3.3 2.8 3.8

Timer adjustment_04

Pump speed r/min 1000

Advance angle deg. 5.7 5.2 6.2

Timer adjustment_05

Pump speed r/min 1150

Advance angle deg. 8 7.5 8.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=5-0.2mm RAL=13.2+0.2mm
----------

0000000901

F:Full load I:Idle S:Stop
----------

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a=23.5deg+-5deg b=40deg+-3deg c=10deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=285r/min Ra=7.1mm
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Information:

(1) 2S4213 Spring for valves (new): Color code ... Blue (two coils)Length under test force ... 1.950 in.(49.53 mm)Test force ... 55 3.5 lb.(245 15.5 N)Use again minimum load at length under test force ... 49 lb.(220 N)Length of spring at valve open position ...